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Expert articles, technical guides, and manufacturing insights for wire harness and cable assembly professionals.
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Stay up to date with the latest wire harness and cable assembly insights.
EV Battery Pack Harness Case Study: 800V System Design
Real-world case study of designing and manufacturing high voltage harnesses for an 800V EV battery pack. Thermal management, safety interlock, and production challenges solved.
Wire Harness Routing Optimization: 7 Techniques for Better Designs
Master wire harness routing with proven optimization techniques. Reduce costs, improve reliability, and simplify manufacturing with proper cable path planning.
Medical Device Wire Harness Case Study: MRI-Compatible Design
How we designed FDA-compliant cable assemblies for a Class II medical imaging device. Biocompatibility, EMI challenges, and regulatory requirements addressed.
8 Cost Reduction Strategies for Wire Harness Manufacturing
Proven strategies to reduce wire harness costs without sacrificing quality. From design optimization to supplier consolidation, save 15-30% on your next project.
Wire Harness Design Guide: 12 Steps from Concept to Production
Complete guide to wire harness design process. From requirements gathering to DFM review, learn how to create manufacturable, reliable harness designs.
EV High-Voltage Cables: 400V vs 800V Systems Compared
Complete guide to high-voltage cable selection for EVs. Compare 400V and 800V architectures, understand construction requirements, shielding, and safety standards.
Crimping Best Practices: 10 Tips for Perfect Terminations
Master the art of crimping with these 10 proven techniques. From tool selection to quality inspection, ensure reliable connections every time.
IPC/WHMA-A-620 Standards: Class 1 vs Class 2 vs Class 3
Understand IPC/WHMA-A-620 quality classes and inspection requirements. Learn which class your application needs and how to meet certification standards.
Wire Selection Guide: AWG Chart, Ampacity & Voltage Drop
Complete wire gauge selection guide with AWG chart, ampacity tables, and voltage drop calculations. Choose the right wire for any application.
8 Lean Manufacturing Principles for Wire Harness Production
Apply lean manufacturing to wire harness assembly. From 5S to Kanban, discover proven techniques to reduce waste, improve quality, and boost efficiency.
Waterproof Connectors Guide: IP Ratings & Selection Criteria
Complete guide to waterproof connectors for harsh environments. Understand IP ratings, sealing methods, and selection criteria for outdoor and marine applications.
Wire Harness Testing Methods: Continuity, Hipot & More
Essential testing methods for wire harness quality assurance. Learn about continuity testing, hipot, pull testing, and automated test systems.
Wire Harness vs Cable Assembly: What's the Difference?
Confused about wire harnesses and cable assemblies? Learn the key differences in construction, applications, and costs. This comprehensive comparison helps you choose the right solution.
Wire & Cable Selection Guide: AWG, Materials & Applications
Complete guide to choosing the right wire and cable. Understand AWG sizing, conductor materials, insulation types, and selection criteria for any application.
Wire Harness Solutions for 10 Key Industries
Industry-specific wire harness requirements for automotive, medical, aerospace, industrial, robotics, and more. Standards, materials, and design considerations.
Complete Wire Harness Manufacturing Process: 12 Steps
Step-by-step guide to wire harness manufacturing: cutting, stripping, crimping, assembly, and testing. Learn what happens at each production stage.
10 Most Common Connector Types Explained
From Molex to Deutsch, TE to Amphenol—master the connector types used in wire harnesses. Applications, pros/cons, and selection criteria.
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