Professional Wire Harness Assembly Services

Custom Wire Harness Manufacturer

Leading wire harness manufacturer delivering precision-engineered wire harness solutions from prototype to mass production. IATF 16949 & ISO 13485 certified with no minimum order quantity and 48-hour prototyping.

500K+
Wire Harness Monthly Capacity
48h
Wire Harness Prototype
99%
On-Time Delivery
0
Minimum Order
Wire Harness Manufacturing Factory
Why Choose Our Wire Harness Manufacturing

Your Trusted Wire Harness Manufacturer

As a leading wire harness manufacturer, we combine engineering expertise with advanced manufacturing capabilities to deliver custom wire harness solutions that exceed industry standards. Our wire harness manufacturing facilities are equipped with state-of-the-art equipment and staffed by experienced technicians.

Dual Factory

China & Philippines wire harness production

48-Hour Prototype

Rapid wire harness prototyping

Certified Quality

IATF 16949 & ISO 13485

No MOQ

No minimum order required

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How We Manufacture Wire Harness

Wire Harness Manufacturing Process

Our streamlined wire harness manufacturing process ensures quality and on-time delivery from design to production.

01

Design Review

Wire harness DFM analysis

02

Prototyping

48-hour wire harness samples

03

Validation

Wire harness testing

04

Production

Scalable wire harness manufacturing

05

Quality Check

100% electrical testing

06

Delivery

On-time global shipping

Wire Harness Manufacturing Capabilities

Advanced Wire Harness Production

Our wire harness manufacturing facilities feature advanced equipment and skilled technicians to deliver wire harness assemblies that meet the highest quality standards. We offer comprehensive wire harness manufacturing capabilities including:

  • Automatic wire cutting and stripping for wire harness production
  • Double-end terminal crimping for wire harness connectors
  • Ultrasonic welding and precision soldering
  • Wire harness overmolding and potting services
  • 100% electrical continuity testing for all wire harness
  • Hi-pot and insulation resistance testing
  • Environmental testing for wire harness durability
  • Custom wire harness test jig development
View All Wire Harness Capabilities

Wire Harness Technical Specifications

Wire Gauge Range32 AWG - 4/0 AWG
Connector Types1000+ Options
Wire Harness LengthUp to 50 meters
Temperature Range-40°C to +200°C
IP RatingUp to IP68
Voltage RatingUp to 1000V DC

Professional Wire Harness Manufacturing Services

As a leading wire harness manufacturer, OurPCB specializes in designing and producing high-quality custom wire harness assemblies for a wide range of industries. Our wire harness manufacturing capabilities include everything from simple two-wire harness assemblies to complex multi-circuit wire harness systems with hundreds of terminations.

Every wire harness we manufacture undergoes rigorous quality control processes in accordance with our IATF 16949 and ISO 13485 certifications. Our wire harness production facilities in China and the Philippines enable us to offer competitive pricing while maintaining the highest standards of wire harness quality.

Whether you need automotive wire harness for vehicle electrical systems, medical wire harness for healthcare devices, or industrial wire harness for manufacturing equipment, our experienced wire harness engineering team can develop custom solutions tailored to your specific requirements.

Our wire harness manufacturing services include rapid prototyping with 48-hour turnaround, design for manufacturing (DFM) support, and full-scale wire harness production. With no minimum order quantity, we serve everyone from startups developing their first wire harness prototypes to large OEMs requiring high-volume wire harness production.

Common Wire Harness Questions

Wire Harness Manufacturing FAQ

A wire harness is a systematic arrangement of wires, terminals, and connectors that transmits electrical power and signals throughout a system. While cable assemblies typically involve a single cable with connectors at each end, wire harnesses integrate multiple wires bound together with tapes, sleeves, conduit, or braiding for organized routing in complex systems like vehicles, medical devices, or industrial equipment. Wire harness manufacturing requires specialized expertise in wire routing, termination, and testing.

We have no minimum order quantity (MOQ) for wire harness manufacturing. Whether you need a single prototype wire harness or mass production runs of 500,000+ wire harness assemblies per month, we can accommodate your requirements. This flexibility makes us the ideal wire harness manufacturer for startups, established OEMs, and everyone in between.

Our China wire harness manufacturing facility offers 48-hour rapid prototyping for standard wire harness designs. Complex wire harnesses with custom tooling or specialized connectors may require 5-7 business days. We also offer expedited wire harness prototype services for urgent projects that need even faster turnaround.

Our wire harness manufacturing facilities are certified to IATF 16949 (automotive quality), ISO 13485 (medical devices), ISO 9001 (quality management), and maintain IPC/WHMA-A-620 workmanship standards. All wire harness products are UL listed and RoHS compliant, ensuring they meet international quality and safety standards.

Yes, our wire harness engineering team provides comprehensive design support including DFM (Design for Manufacturing) review, wire gauge optimization, connector selection, routing recommendations, and thermal analysis. We help optimize your wire harness design for manufacturability, reliability, and cost-effectiveness before production begins.

Start Your Wire Harness Project Today

Get a detailed wire harness quote within 24 hours. Our wire harness engineering team is ready to support your project from concept to production.