Two-Wheel Solutions

Motorcycle Wire Harness

Professional motorcycle wire harness manufacturing for OEM and aftermarket applications. Main harnesses, lighting circuits, and custom builds with compact design and vibration-resistant construction.

105°C
Temperature
OEM
Compatible
IP67
Available
Custom
Builds
Complete Electrical

Motorcycle Harness Applications

Wiring solutions for all motorcycle systems.

Main Harness

Complete motorcycle electrical backbone wiring

Lighting Circuits

Headlight, taillight, turn signals, and indicators

Instrumentation

Gauge cluster, speedometer, and warning lights

Engine Management

ECU, fuel injection, and ignition connections

Charging System

Stator, regulator/rectifier, and battery connections

Custom Builds

Choppers, café racers, and custom motorcycle wiring

Built for Bikes

Motorcycle Harness Features

Essential capabilities for motorcycle applications.

Compact Design

Space-efficient harness routing for motorcycle frames

Vibration Resistance

Secure connections and strain relief for motorcycle environment

Weather Protection

Sealed connectors for exposed routing areas

Heat Resistance

Materials rated for proximity to engine and exhaust

Technical Capabilities

Motorcycle Harness Specifications

Wire Gauge
22 AWG to 10 AWG
Wire Types
GPT, GXL, thin-wall automotive
Temperature
-40°C to +105°C
Connectors
Molex, Sumitomo, bullet, OEM-specific
Protection
Braided loom, heat shrink, tape wrap
Design
Compact, vibration resistant
Request Motorcycle Harness Quote

Motorcycle Expertise

Motorcycle harnesses require compact design, vibration resistance, and protection from weather and engine heat. Our experience covers OEM production, aftermarket replacement, and custom builds.

  • OEM-equivalent quality
  • Custom build capability
  • Vibration-resistant design
  • Weather-sealed options

Professional Motorcycle Wire Harness Manufacturing

OurPCB manufactures motorcycle wire harnesses for OEM production, aftermarket replacement, and custom builds. From main harnesses to lighting circuits, we build motorcycle wiring with compact design and vibration-resistant construction.

Our motorcycle harnesses use high-temperature materials for routing near engines and exhaust systems. Weatherproof connectors protect exposed connections from rain and spray.

For custom motorcycle builds, we design harnesses for choppers, café racers, bobbers, and custom projects. Our engineers can help design the electrical system or build to your specifications.

Whether you need OEM-equivalent harnesses for powersports production or prototype harnesses for custom builds, we deliver quality motorcycle wiring. Contact us to discuss your motorcycle harness requirements.

Common Questions

Motorcycle Harness FAQ

Yes, we can manufacture main harnesses for specific motorcycle models either from OEM specifications or by reverse-engineering existing harnesses. We match connector types, wire colors, and routing to ensure proper fit and function with the motorcycle's electrical system.

We specialize in custom motorcycle harnesses for choppers, café racers, bobbers, and custom builds. We can design simplified harnesses for minimal builds or comprehensive harnesses for full-featured custom motorcycles, working from your specifications or helping design the electrical system.

Motorcycle harnesses use secure crimp connections, proper strain relief at connector interfaces, and appropriate wire routing to minimize vibration stress. We use flexible wire types and secure tie-down points to prevent fatigue failures from motorcycle vibration.

Yes, we manufacture replacement harnesses for vintage motorcycle restorations. We can replicate original cloth-covered wire appearance or build modern harnesses that fit vintage bikes with updated materials for improved reliability.

Need Motorcycle Wire Harnesses?

From OEM production to custom builds, we manufacture motorcycle harnesses with compact design and vibration-resistant construction.