Lighting Wire Harness
Custom lighting cable assemblies for automotive, LED, and commercial applications. From headlight harnesses to architectural lighting, we deliver reliable power connections.
Lighting Applications
Cable solutions for all lighting types.
Automotive Lighting
Headlights, taillights, and interior lighting harnesses
LED Systems
LED driver cables and strip lighting connections
Commercial Buildings
Office, retail, and warehouse lighting wiring
Industrial Lighting
Factory and hazardous area lighting cables
Outdoor Lighting
Street lights, landscape, and signage cables
Specialty Lighting
Stage, studio, and architectural lighting harnesses
Lighting Harness Features
Essential capabilities for lighting applications.
Heat Resistance
Rated for heat generated by lighting fixtures
Weatherproof Options
IP-rated cables for outdoor lighting installations
Quick-Connect Systems
Plug-and-play connections for easy installation
Code Compliance
Designed to meet electrical codes and standards
Lighting Cable Specifications
Lighting Specialists
From automotive headlights to commercial LED installations, we understand the unique requirements of lighting applications including heat management, weatherproofing, and code compliance.
- Automotive & commercial
- LED driver compatible
- Weather-resistant options
- Code-compliant designs
Professional Lighting Wire Harness Manufacturing
OurPCB manufactures lighting wire harnesses for automotive, LED, commercial, and specialty lighting applications. Our lighting cables deliver reliable power connections with appropriate heat ratings, weatherproofing, and compliance with electrical codes.
For automotive lighting, we produce headlight harnesses, taillight assemblies, and interior lighting cables. Our waterproof harnesses protect exterior lighting connections from weather exposure.
LED lighting applications benefit from our low-voltage power distribution cables with proper connectors for LED drivers and strip connections. For commercial lighting installations, we provide harnesses meeting UL and other applicable standards.
Whether you need custom lighting harnesses for specialty applications or standard cables for production lighting fixtures, our rapid prototyping and manufacturing capabilities deliver quality solutions.
From the Case Bank
A US industrial and agricultural machinery OEM initially inquired about wire harness capabilities but went silent for three months until presented with overseas manufacturing options.
The customer showed initial interest but entered a prolonged silence period, indicating hesitation regarding supply chain flexibility, cost, or risk mitigation for their heavy machinery harnesses.
Our sales team proactively shared detailed information about our overseas factory footprint and global manufacturing capabilities, highlighting supply chain resilience and potential tariff/delivery advantages.
The strategic sharing of overseas factory capabilities directly broke the 3-month silence, prompting the customer's Project Engineer to actively engage and release RFQ packages for an Engine Harness and a Power Harness, complete with drawings and BOMs.
- 3-month silence period broken
- 2 harness types quoted: Engine Harness and Power Harness
- RFQ included full drawings and BOMs
Lighting Harness FAQ
Wire gauge depends on load current and voltage drop requirements. Low-voltage LED applications often use 18-22 AWG, while line-voltage commercial lighting typically uses 14-12 AWG. We size conductors based on your specific lighting load and installation length.
Yes, we manufacture harnesses for LED headlight, taillight, and interior lighting conversions. Our harnesses include proper connectors, load resistors where needed, and wire gauges appropriate for LED power requirements.
Yes, we offer IP65, IP67, and IP68 rated cables for outdoor and wet location lighting. These feature sealed connectors and UV-resistant jacketing for long-term outdoor durability.
Depending on application, our lighting harnesses can be manufactured to meet UL, CSA, CE, and other applicable standards. We can provide appropriate documentation and testing for your certification requirements.
Need Lighting Cable Assemblies?
From automotive headlights to LED installations, we manufacture lighting harnesses for reliable illumination.