Custom Cable Assembly Manufacturing
Precision cable assemblies with major connector brands including Molex, JST, TE Connectivity, and more. From prototype to mass production with no minimum order quantity.
Cable Assembly Types
Custom cable assemblies for various applications and performance requirements.
Ribbon Cable Assembly
Flat ribbon cables for internal connections in electronics
Learn MoreCoaxial Cable Assembly
RF and high-frequency signal transmission cables
Learn MoreMulti-Conductor Cable
Multiple conductor cables for complex signal routing
Learn MoreUSB Cable Assembly
Custom USB 2.0, 3.0, and Type-C cables
Learn MorePower Cable Assembly
AC/DC power cables for various applications
Learn MoreFiber Optic Cable
High-speed data transmission cables
Learn MoreCable Assembly by Feature
Cable assemblies designed for specific performance and environmental requirements.
Waterproof Cable Assembly
IP67/IP68 rated for outdoor and marine applications
Learn MoreOvermolded Cable Assembly
Custom overmolding for strain relief and protection
Learn MoreShielded Cable Assembly
EMI/RFI shielding for noise-sensitive applications
Learn MoreMedical Grade Cable
ISO 13485 certified for medical devices
Learn MoreMilitary Spec Cable
MIL-SPEC compliant for defense applications
Learn MoreHigh Flex Cable
Continuous flex for robotics and motion control
Learn MoreConnector Types
Browse cable assemblies by connector type and interface.
Cable Assembly Manufacturing Capabilities
State-of-the-art equipment and experienced technicians ensure precise, reliable cable assemblies for demanding applications.
- Precision cutting and stripping
- Automatic and semi-automatic crimping
- Through-hole and SMT soldering
- Custom overmolding (PVC, TPE, Silicone)
- Braiding and shielding
- Potting and encapsulation
- Laser marking and labeling
- Custom length and configuration
Technical Specifications
Your Trusted Custom Cable Assembly Manufacturer
As a leading cable assembly manufacturer, OurPCB delivers precision-engineered cable solutions for industries worldwide. Our custom cable assemblies are manufactured using components from trusted brands including Molex, JST, TE Connectivity, Amphenol, and over 12 other major connector manufacturers.
Our cable assembly services span a comprehensive range of products from ribbon cable assemblies for internal electronics to rugged military-spec cables for defense applications. We manufacture USB cables, HDMI assemblies, Ethernet cables, and fiber optic cables for high-speed data transmission.
For specialized applications, we offer waterproof cable assemblies rated IP67/IP68, shielded cables for EMI protection, and high-flex cables for robotics and motion applications. Our medical-grade cables meet ISO 13485 requirements for medical devices.
We work with diverse connector styles including D-Sub connectors, M12 industrial connectors, circular connectors, and FAKRA automotive connectors. Our overmolded cable assemblies provide strain relief and environmental protection in demanding applications.
Our ISO 9001, IATF 16949, and ISO 13485 certified facilities ensure consistent quality for automotive, industrial, and aerospace applications. With 48-hour prototyping and no minimum order quantity, we support your project from concept to mass production. Contact us to discuss your cable assembly requirements.
Cable Assembly Manufacturing FAQ
We work with all major connector manufacturers including Molex, JST, TE Connectivity, Amphenol, Deutsch, Hirose, JAE, Samtec, Phoenix Contact, and many others. We can also source specialized or custom connectors based on your requirements.
Yes, we offer custom overmolding services with various materials including PVC, TPE, and silicone. Overmolding provides excellent strain relief, environmental sealing, and brand customization options.
Prototype cable assemblies can be delivered in 48-72 hours for standard designs. Production orders typically ship within 2-3 weeks depending on complexity and quantity. We also offer expedited manufacturing for urgent projects.
Yes, we manufacture shielded cable assemblies using braided shields, foil shields, or combination shielding to meet various EMI/RFI requirements. We can recommend the appropriate shielding based on your application requirements.
All cable assemblies undergo 100% electrical testing including continuity, hi-pot (dielectric withstand), and insulation resistance testing. Additional tests such as pull force testing, environmental testing, and custom functional testing are available based on requirements.
Related Products & Services
Wire Harness
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ServicesRapid Prototyping
48-hour prototype services
CapabilitiesOvermolding
Custom overmolded cables
CapabilitiesQuality Testing
Comprehensive testing services
IndustriesAutomotive Industry
Automotive cable solutions
IndustriesMedical Industry
Medical device cables
Start Your Cable Assembly Project
Send us your specifications and get a detailed quote within 24 hours. We support projects from prototype to high-volume production.