Custom Cable Assembly Manufacturing
Precision cable assemblies with major connector brands including Molex, JST, TE Connectivity, and more. From prototype to mass production with no minimum order quantity.
Cable Assembly Types
Custom cable assemblies for various applications and performance requirements.
Ribbon Cable Assembly
Flat ribbon cables for internal connections in electronics
Learn MoreCoaxial Cable Assembly
RF and high-frequency signal transmission cables
Learn MoreRG213 Cable Assembly
Heavy-duty 50 ohm coaxial cable for antenna feeds and outdoor RF runs
Learn MoreRG214 Cable Assembly
Double-shield 50 ohm coaxial cable for RF, defense, and test applications
Learn MoreBNC Cable Assembly
50 ohm and 75 ohm coax cables for video, lab, and instrumentation systems
Learn MoreSMA Cable Assembly
Compact 50 ohm RF coax cables for antennas, wireless modules, and test equipment
Learn MoreRosenberger Cable Assembly
HSD, FAKRA, HFM, and RF connector cables for automotive and industrial programs
Learn MoreMicro Coaxial Cable
Miniature shielded interconnects for compact medical and display systems
Learn MoreTwinax Cable Assembly
DAC and short-reach high-speed copper interconnects
Learn MoreMulti-Conductor Cable
Multiple conductor cables for complex signal routing
Learn MoreUSB Cable Assembly
Custom USB 2.0, 3.0, and Type-C cables
Learn MoreOBD-II Cable Assembly
J1962 diagnostic cables for telematics, scan tools, and vehicle test fixtures
Learn MorePower Cable Assembly
AC/DC power cables for various applications
Learn MoreTC-ER Power Cable Assembly
Tray cable exposed-run builds for industrial machines and panels
Learn MoreHigh Voltage Cable Assembly
Shielded HV power interconnects for EV, ESS, and industrial systems
Learn MoreVFD Cable Assembly
Shielded motor-drive cables for variable frequency drives and servo systems
Learn MoreIndustrial Cable Assembly
Control, sensor, and machine-ready cable sets for automation equipment
Learn MoreFiber Optic Cable
High-speed data transmission cables
Learn MoreTactical Fiber Optic Cable
Ruggedized deployable fiber for defense, broadcast, and field networks
Learn MoreMechanical Cable Assembly
Push-pull, latch-release, and control cable systems
Learn MoreCable Assembly by Feature
Cable assemblies designed for specific performance and environmental requirements.
Waterproof Cable Assembly
IP67/IP68 rated for outdoor and marine applications
Learn MoreOvermolded Cable Assembly
Custom overmolding for strain relief and protection
Learn MoreShielded Cable Assembly
EMI/RFI shielding for noise-sensitive applications
Learn MoreMedical Grade Cable
ISO 13485 certified for medical devices
Learn MoreMilitary Spec Cable
MIL-SPEC compliant for defense applications
Learn MoreHigh Flex Cable
Continuous flex for robotics and motion control
Learn MoreEV Charging Cable
Level 1/2/DC fast charging cables for EVSE infrastructure
Learn MoreSensor Cable Assembly
Custom cables for temperature, pressure, proximity, and optical sensors
Learn MoreConnector Types
Browse cable assemblies by connector type and interface.
Cable Assembly Manufacturing Capabilities
State-of-the-art equipment and experienced technicians ensure precise, reliable cable assemblies for demanding applications.
- Precision cutting and stripping
- Automatic and semi-automatic crimping
- Wire and terminal soldering
- Custom overmolding (PVC, TPE, Silicone)
- Braiding and shielding
- Potting and encapsulation
- Laser marking and labeling
- Custom length and configuration
Technical Specifications
Your Trusted Custom Cable Assembly Manufacturer
As a leading cable assembly manufacturer, OurPCB delivers precision-engineered cable solutions for industries worldwide. Our custom cable assemblies are manufactured using components from trusted brands including Molex, JST, TE Connectivity, Amphenol, and over 12 other major connector manufacturers.
Our cable assembly services span a comprehensive range of products from ribbon cable assemblies for internal electronics to rugged military-spec cables for defense applications. We manufacture USB cables, HDMI assemblies, Ethernet cables, and fiber optic cables for high-speed data transmission.
When designs move into very tight enclosures or high-density signal paths, we also manufacture micro coaxial cable assemblies for imaging, display, and compact medical systems. These builds demand tighter process control around fine-pitch termination, shield management, and strain relief than conventional RF cables.
For compact RF products that already specify a miniature connector family, we also support MCX cable assemblies for embedded antennas, telemetry modules, service adapters, and other space-constrained 50 ohm interconnects that sit between standard coax and finer miniature RF terminations.
Beyond electrical interconnects, we also build mechanical cable assemblies for remote actuation, push-pull controls, throttle systems, and latch-release functions. These programs demand the same manufacturing discipline as electrical assemblies, but with added focus on stroke control, friction, routing, and end-fitting durability across the installed mechanical path.
For specialized applications, we offer waterproof cable assemblies rated IP67/IP68, shielded cables for EMI protection, TC-ER power cable assemblies for industrial tray-cable runs, and high-flex cables for robotics and motion applications. Our medical-grade cables meet ISO 13485 requirements for medical devices.
Industrial OEMs and automation integrators increasingly ask for install-ready cable kits rather than undefined generic interconnects, which is why we also offer a dedicated industrial cable assembly page focused on control cabinets, motion systems, sensor wiring, and machine cable sets with labeling, shielding, and repeat-production controls tied to the actual equipment interface.
We work with diverse connector styles including D-Sub connectors, M12 industrial connectors, circular connectors, FAKRA automotive connectors, and Rosenberger connector cable assemblies. Our overmolded cable assemblies provide strain relief and environmental protection in demanding applications.
Our ISO 9001, IATF 16949, and ISO 13485 certified facilities ensure consistent quality for automotive, industrial, and aerospace applications. With 48-hour prototyping and no minimum order quantity, we support your project from concept to mass production. Contact us to discuss your cable assembly requirements.
From the Case Bank
A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.
The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.
Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.
The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.
- 100kpcs/year per product (200kpcs total annual volume)
- PTC model: EPCOS B59100A1080-A40
- PTC lead time: 12-14 weeks
- Connectors evaluated: STOCKO vs. Lumberg
Cable Assembly Manufacturing FAQ
We work with all major connector manufacturers including Molex, JST, TE Connectivity, Amphenol, Deutsch, Hirose, JAE, Samtec, Phoenix Contact, and many others. We can also source specialized or custom connectors based on your requirements.
Yes, we offer custom overmolding services with various materials including PVC, TPE, and silicone. Overmolding provides excellent strain relief, environmental sealing, and brand customization options.
Prototype cable assemblies can be delivered in 48-72 hours for standard designs. Production orders typically ship within 2-3 weeks depending on complexity and quantity. We also offer expedited manufacturing for urgent projects.
Yes, we manufacture shielded cable assemblies using braided shields, foil shields, or combination shielding to meet various EMI/RFI requirements. We can recommend the appropriate shielding based on your application requirements.
All cable assemblies undergo 100% electrical testing including continuity, hi-pot (dielectric withstand), and insulation resistance testing. Additional tests such as pull force testing, environmental testing, and custom functional testing are available based on requirements.
Related Products & Services
Wire Harness
Custom wire harness manufacturing
ServicesRapid Prototyping
48-hour prototype services
CapabilitiesOvermolding
Custom overmolded cables
CapabilitiesQuality Testing
Comprehensive testing services
IndustriesAutomotive Industry
Automotive cable solutions
IndustriesMedical Industry
Medical device cables
Start Your Cable Assembly Project
Send us your specifications and get a detailed quote within 24 hours. We support projects from prototype to high-volume production.