Cable Assembly Solutions

Custom Cable Assembly Manufacturing

Precision cable assemblies with major connector brands including Molex, JST, TE Connectivity, and more. From prototype to mass production with no minimum order quantity.

1000+
Connector Types
12+
Major Brands
48h
Prototype Time
100%
Quality Tested
Major Manufacturers

Connector Brands We Work With

We partner with leading connector manufacturers to deliver cable assemblies that meet your exact specifications.

Cable Categories

Cable Assembly Types

Custom cable assemblies for various applications and performance requirements.

Ribbon Cable Assembly

Flat ribbon cables for internal connections in electronics

Learn More

Coaxial Cable Assembly

RF and high-frequency signal transmission cables

Learn More

RG213 Cable Assembly

Heavy-duty 50 ohm coaxial cable for antenna feeds and outdoor RF runs

Learn More

RG214 Cable Assembly

Double-shield 50 ohm coaxial cable for RF, defense, and test applications

Learn More

BNC Cable Assembly

50 ohm and 75 ohm coax cables for video, lab, and instrumentation systems

Learn More

SMA Cable Assembly

Compact 50 ohm RF coax cables for antennas, wireless modules, and test equipment

Learn More

Rosenberger Cable Assembly

HSD, FAKRA, HFM, and RF connector cables for automotive and industrial programs

Learn More

Micro Coaxial Cable

Miniature shielded interconnects for compact medical and display systems

Learn More

Twinax Cable Assembly

DAC and short-reach high-speed copper interconnects

Learn More

Multi-Conductor Cable

Multiple conductor cables for complex signal routing

Learn More

USB Cable Assembly

Custom USB 2.0, 3.0, and Type-C cables

Learn More

OBD-II Cable Assembly

J1962 diagnostic cables for telematics, scan tools, and vehicle test fixtures

Learn More

Power Cable Assembly

AC/DC power cables for various applications

Learn More

TC-ER Power Cable Assembly

Tray cable exposed-run builds for industrial machines and panels

Learn More

High Voltage Cable Assembly

Shielded HV power interconnects for EV, ESS, and industrial systems

Learn More

VFD Cable Assembly

Shielded motor-drive cables for variable frequency drives and servo systems

Learn More

Industrial Cable Assembly

Control, sensor, and machine-ready cable sets for automation equipment

Learn More

Fiber Optic Cable

High-speed data transmission cables

Learn More

Tactical Fiber Optic Cable

Ruggedized deployable fiber for defense, broadcast, and field networks

Learn More

Mechanical Cable Assembly

Push-pull, latch-release, and control cable systems

Learn More
Manufacturing Capabilities

Cable Assembly Manufacturing Capabilities

State-of-the-art equipment and experienced technicians ensure precise, reliable cable assemblies for demanding applications.

  • Precision cutting and stripping
  • Automatic and semi-automatic crimping
  • Wire and terminal soldering
  • Custom overmolding (PVC, TPE, Silicone)
  • Braiding and shielding
  • Potting and encapsulation
  • Laser marking and labeling
  • Custom length and configuration
View All Capabilities

Technical Specifications

Wire Gauge Range32 AWG - 4/0 AWG
Connector Brands12+ Major Brands
Cable LengthCustom to 100m+
Shielding OptionsBraid, Foil, Combo
IP RatingUp to IP68
Testing100% Electrical

Your Trusted Custom Cable Assembly Manufacturer

As a leading cable assembly manufacturer, OurPCB delivers precision-engineered cable solutions for industries worldwide. Our custom cable assemblies are manufactured using components from trusted brands including Molex, JST, TE Connectivity, Amphenol, and over 12 other major connector manufacturers.

Our cable assembly services span a comprehensive range of products from ribbon cable assemblies for internal electronics to rugged military-spec cables for defense applications. We manufacture USB cables, HDMI assemblies, Ethernet cables, and fiber optic cables for high-speed data transmission.

When designs move into very tight enclosures or high-density signal paths, we also manufacture micro coaxial cable assemblies for imaging, display, and compact medical systems. These builds demand tighter process control around fine-pitch termination, shield management, and strain relief than conventional RF cables.

For compact RF products that already specify a miniature connector family, we also support MCX cable assemblies for embedded antennas, telemetry modules, service adapters, and other space-constrained 50 ohm interconnects that sit between standard coax and finer miniature RF terminations.

Beyond electrical interconnects, we also build mechanical cable assemblies for remote actuation, push-pull controls, throttle systems, and latch-release functions. These programs demand the same manufacturing discipline as electrical assemblies, but with added focus on stroke control, friction, routing, and end-fitting durability across the installed mechanical path.

For specialized applications, we offer waterproof cable assemblies rated IP67/IP68, shielded cables for EMI protection, TC-ER power cable assemblies for industrial tray-cable runs, and high-flex cables for robotics and motion applications. Our medical-grade cables meet ISO 13485 requirements for medical devices.

Industrial OEMs and automation integrators increasingly ask for install-ready cable kits rather than undefined generic interconnects, which is why we also offer a dedicated industrial cable assembly page focused on control cabinets, motion systems, sensor wiring, and machine cable sets with labeling, shielding, and repeat-production controls tied to the actual equipment interface.

We work with diverse connector styles including D-Sub connectors, M12 industrial connectors, circular connectors, FAKRA automotive connectors, and Rosenberger connector cable assemblies. Our overmolded cable assemblies provide strain relief and environmental protection in demanding applications.

Our ISO 9001, IATF 16949, and ISO 13485 certified facilities ensure consistent quality for automotive, industrial, and aerospace applications. With 48-hour prototyping and no minimum order quantity, we support your project from concept to mass production. Contact us to discuss your cable assembly requirements.

Real Project Snapshot

From the Case Bank

industrial · 2025-2026
Scenario

A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.

Challenge

The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.

Solution

Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.

Result

The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.

Concrete Numbers
  • 100kpcs/year per product (200kpcs total annual volume)
  • PTC model: EPCOS B59100A1080-A40
  • PTC lead time: 12-14 weeks
  • Connectors evaluated: STOCKO vs. Lumberg
Common Questions

Cable Assembly Manufacturing FAQ

We work with all major connector manufacturers including Molex, JST, TE Connectivity, Amphenol, Deutsch, Hirose, JAE, Samtec, Phoenix Contact, and many others. We can also source specialized or custom connectors based on your requirements.

Yes, we offer custom overmolding services with various materials including PVC, TPE, and silicone. Overmolding provides excellent strain relief, environmental sealing, and brand customization options.

Prototype cable assemblies can be delivered in 48-72 hours for standard designs. Production orders typically ship within 2-3 weeks depending on complexity and quantity. We also offer expedited manufacturing for urgent projects.

Yes, we manufacture shielded cable assemblies using braided shields, foil shields, or combination shielding to meet various EMI/RFI requirements. We can recommend the appropriate shielding based on your application requirements.

All cable assemblies undergo 100% electrical testing including continuity, hi-pot (dielectric withstand), and insulation resistance testing. Additional tests such as pull force testing, environmental testing, and custom functional testing are available based on requirements.

Start Your Cable Assembly Project

Send us your specifications and get a detailed quote within 24 hours. We support projects from prototype to high-volume production.