Custom Cable Assembly

To provide an accurate quote, we need: drawings or schematics (if available), connector part numbers or requirements, cable specifications (type, gauge, length), quantity requirements, and any special requirements (shielding, IP rating, temperature range). We can also work from concept descriptions or samples if detailed drawings aren't available. Most quotes are returned within 24 hours.

Yes, our engineering team provides full design support from concept to production-ready documentation. We offer connector selection guidance, cable sizing optimization, routing analysis, and design for manufacturing (DFM) review. We create complete technical drawings and BOM for customer approval before production.

We have no minimum order quantity — you can order as few as 1 piece for prototyping. This allows you to validate your design before committing to volume production. We support the full range from 1pc prototypes to 500,000+ annual programs.

Prototype turnaround is 48 hours for simple assemblies, 5-7 business days for complex designs. Standard production lead time is 2-3 weeks. Expedited service is available depending on complexity and component availability. We provide specific lead times with every quote.

Our facilities are ISO 9001 and IATF 16949 certified. We manufacture to IPC/WHMA-A-620 workmanship standards. Depending on application, we support UL, CSA, CE, RoHS, and MIL-SPEC requirements. All assemblies undergo 100% electrical testing (continuity, hi-pot, insulation resistance).

We source from all major connector manufacturers including Molex, TE Connectivity, JST, Amphenol, Hirose, Phoenix Contact, Deutsch, and 12+ other brands. We can also work with customer-supplied or customer-specified components.

Pricing depends on connector complexity, cable type, length, shielding, and volume. Simple 2-connector assemblies start around $2-5/unit at volume. Complex multi-branch harnesses with overmolding range $15-80+/unit. We provide detailed cost breakdowns with every quote — no hidden tooling fees for standard assemblies.

Yes, we manage the full lifecycle from 1pc prototypes through high-volume mass production (500,000+ units/year). Many of our customers start with small prototype batches for design validation, then scale to production volumes. Our flexible manufacturing supports high-mix, low-volume (HMLV) as well as dedicated high-volume lines.

Every cable assembly undergoes 100% electrical testing including continuity verification, hi-pot (dielectric withstand), and insulation resistance. Additional tests available include pull-force testing, flex cycling, environmental stress screening, and custom functional tests per customer specifications.

Absolutely. We support agile NPI (New Product Introduction) processes with rapid design iteration capability. Our engineering team accommodates changes to cable lengths, connector models, shielding requirements, and pinouts throughout the development cycle without restarting the quoting process from scratch.