Custom Cable Assembly
Fully customized cable assembly solutions tailored to your exact requirements. From concept to production, we bring your designs to life.
Custom Capabilities
Everything you need to bring your custom cable assembly from concept to reality.
Design Support
Engineering assistance from concept to production-ready design
Rapid Prototyping
48-hour prototype capability for fast design validation
Documentation
Complete technical documentation and work instructions
Component Sourcing
Access to all major connector and cable manufacturers
Custom Tooling
Application-specific tooling and test fixtures
Scalable Production
From 1 piece to 500,000+ with no minimum order
Our Process
A proven process for custom cable assembly development and production.
Requirements Review
Share your drawings, specifications, or concept. We'll review and provide feedback.
Design Optimization
Our engineers provide DFM analysis and optimization recommendations.
Prototype Development
Rapid prototype production for design validation and testing.
Production Setup
Tooling, fixtures, and production documentation preparation.
Manufacturing
Quality-controlled production with 100% testing.
Delivery & Support
On-time delivery with ongoing support for your program.
Everything Is Customizable
Every aspect of your cable assembly can be tailored to your specific requirements. We work with you to optimize the design for your application, manufacturing efficiency, and cost targets.
Cable Options
- Cable type & gauge
- Shielding options
- Jacket materials
- Multi-conductor
- Custom colors
Connector Options
- Connector selection
- Termination type
- Backshells
- Strain relief
- Overmolding
What to Include in Your Request
Required Information
- Drawing or schematic (any format)
- Connector requirements
- Cable specifications
- Quantity needed
Helpful Additions
- Sample of existing cable
- Application description
- Environmental conditions
- Target price point
Don't have complete specifications? No problem - we can work from concept descriptions and provide recommendations.
Cable Types
We manufacture custom versions of all cable assembly types.
Power Cables
AC/DC, high current
Data Cables
Ethernet, serial, signal
Coaxial Cables
RF, antenna, video
Ribbon Cables
Flat, FFC, FPC
USB Cables
All types and speeds
M12/Industrial
Sensors, automation
Overmolded
Sealed, strain relief
Specialty
Unique requirements
Your Partner for Custom Cable Assembly Manufacturing
As a leading custom cable assembly manufacturer, OurPCB transforms your unique requirements into production-ready cable solutions. Our cable assembly expertise spans every cable type, connector brand, and industry application, delivering tailored solutions that meet your exact specifications.
Our engineering team provides comprehensive design for manufacturing (DFM) support from initial concept through production. We offer connector selection guidance, cable sizing optimization, and complete technical documentation. With 48-hour rapid prototyping, you can validate your design before committing to production volumes, then use our production-ready cable assembly release path to lock the drawing, BOM, test plan, and work instruction for repeat orders.
We manufacture all cable types including power cables for AC/DC applications, data cables for networking and signal transmission, coaxial assemblies for RF applications, and USB cables for device connectivity. Our component sourcing includes all major manufacturers: Molex, TE Connectivity, JST, and Amphenol.
Industries served include automotive, medical devices, industrial automation, and robotics. Our ISO 9001 and IATF 16949 certified facilities ensure consistent quality across every custom cable project.
With no minimum order quantity and scalable production from 1 piece to 500,000+, we support projects at every stage. 100% electrical testing and complete documentation ensure reliable performance. If your custom cable must follow North American safety file requirements, our UL CSA certified cable assembly support adds approved-material, label, hipot, and traceability controls to the RFQ. Contact us today to start your custom cable assembly project.
From the Case Bank
A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.
The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.
Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.
The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.
- 100kpcs/year per product (200kpcs total annual volume)
- PTC model: EPCOS B59100A1080-A40
- PTC lead time: 12-14 weeks
- Connectors evaluated: STOCKO vs. Lumberg
Custom Cable FAQ
To provide an accurate quote, we need: drawings or schematics (if available), connector part numbers or requirements, cable specifications (type, gauge, length), quantity requirements, and any special requirements. We can also work from concept descriptions or samples if detailed drawings aren't available.
Yes, our engineering team can assist with cable design from concept to production. We offer connector selection, cable sizing, routing optimization, and design for manufacturing (DFM) analysis. We can create drawings and documentation for customer approval.
We have no minimum order quantity. You can order as few as 1 piece for prototyping or small batches for testing. This allows you to validate your design before committing to larger volumes.
Lead times depend on complexity, component availability, and quantity. Simple prototypes can ship in 48 hours. Standard custom cables typically take 2-3 weeks for production. We provide specific lead times with every quote based on your requirements.
Related Products & Services
All Cable Assembly
Cable types
ProductsWire Harness
Harness options
Services48-Hour Prototype
Rapid samples
ServicesProduction-Ready Assembly
Scale validated cables
ServicesUL CSA Cable Assembly
Certified RFQ support
ServicesDesign Support
Engineering help
AdvantagesNo MOQ
Flexible ordering
ContactGet Quote
Start your project
Ready to Start Your Custom Project?
Send us your requirements and receive a detailed quote within 24 hours. No minimum order quantity.