Power Cable Assembly
Custom power cable assemblies from standard AC cords to high-current DC cables. UL listed options with global certifications available.
Power Cable Applications
Power distribution solutions for every application.
AC Power Cords
Standard and custom AC power cords with country-specific plugs
DC Power Cables
Low and high voltage DC power distribution cables
Battery Cables
EV, solar, UPS, and industrial battery connections
Server/Data Center
PDU cables, rack power distribution, branch circuits
Industrial Power
Motor power, VFD cables, machine power connections
Solar/Renewable
PV string cables, inverter connections, DC combiners
Complete Power Solutions
From standard AC power cords to custom high-current DC cables, we manufacture power cable assemblies for any application. Our expertise includes proper sizing, termination, and certification for safe, reliable power distribution.
- AC power cords with global plugs
- DC power cables to 1000V+
- High-current battery cables
- UL/CSA/CE certified products
- Custom lengths and configurations
- Proper current-rated terminations
- Color coding and labeling
- 100% electrical testing
Certified Power Cable Assembly Manufacturing
As a leading power cable assembly manufacturer, OurPCB delivers certified power solutions from standard AC cords to high-current DC cables. Our cable assembly expertise includes UL Listed, CSA certified, and CE marked power cables for global markets with current ratings up to 500A and voltage ratings exceeding 1000V.
We manufacture AC power cords with country-specific plugs for North America (NEMA), Europe (CEE/Schuko), UK (BS1363), Australia, China, and other regions. IEC connector options include C13/C14, C19/C20, and other standard configurations. Safety certifications are available for your target markets.
DC power applications include battery cables for EV and solar installations, PDU cables for data centers, and motor power cables for industrial machinery. Our high-voltage harness expertise extends to renewable energy systems and electric vehicle charging infrastructure.
Wire gauges from 18 AWG to 4/0 AWG accommodate any current requirement. Connector options include Anderson PowerPole, terminal lugs, and custom terminations. Jacket materials include PVC, TPE, rubber, and silicone for temperature and environmental requirements.
Every power cable undergoes 100% electrical testing with hi-pot testing available for safety-critical applications. Rapid prototyping and flexible ordering support projects at every stage. Contact us for power cable assembly quotes.
Power Cable FAQ
We manufacture UL Listed, CSA certified, and CE marked power cords. We can also produce cords certified to country-specific standards including CCC (China), PSE (Japan), and others. Certification requirements depend on the target market and application.
Yes, we manufacture power cables to custom lengths from a few centimeters to many meters. We can also provide cables with custom connector combinations, colors, and labeling to meet your specific requirements.
We manufacture high-current cables up to 500A or more using appropriate cable gauges up to 4/0 AWG and larger. High-current cables include proper connector terminations rated for the current level with appropriate torque specifications.
Yes, we produce power cords with plugs for markets worldwide including North America (NEMA), Europe (CEE/Schuko), UK (BS1363), Australia, China, and other regions. We can help you select the right cord set for your target markets.
Need Power Cable Assemblies?
From standard power cords to high-current custom cables, we manufacture certified power solutions for any application.