Manufacturing Capabilities

As a full-service wire harness manufacturer, OurPCB provides comprehensive manufacturing capabilities from wire processing through final testing and packaging. Our cutting and stripping equipment handles wire from 30 AWG to 4/0 AWG with precision tolerances. Automated crimping with force monitoring and pull force testing ensures reliable terminal connections.

Our termination capabilities include wire and terminal soldering for cable and harness assemblies with IPC J-STD-001 certified workmanship. Ultrasonic welding provides solid-state metal joining for battery packs and high-current splices. Overmolding and potting deliver strain relief and environmental protection for demanding applications, including harsh environment cable solutions exposed to moisture, vibration, UV, oil, and wash-down conditions.

Wire protection and identification services include braiding for EMI shielding, heat shrink tubing application, cable loom assembly for routed and protected harness builds, dedicated strain relief solutions for cable exits and transitions, conformal coating for thin-film environmental protection, and laser marking for permanent identification and traceability. Our testing services include continuity testing, hi-pot testing, and environmental testing.

Beyond manufacturing, we provide complete design support and engineering assistance, custom tooling development, box build integration, and control panel wiring assembly services for install-ready cabinets and machine wiring packages. Labeling and packaging services ensure your products are ready for the end customer. Inventory management programs support just-in-time delivery.

Our dual-factory model with facilities in China and the Philippines provides flexibility for rapid prototyping, cost optimization, and US tariff-free production. With ISO 9001, IATF 16949, and ISO 13485 certifications, we serve automotive, medical, and aerospace customers. Contact us to discuss your manufacturing requirements.