Manufacturing Capabilities
From cutting and crimping to testing and packaging, we provide complete wire harness and cable assembly manufacturing capabilities.
Manufacturing Processes
Complete wire harness and cable assembly manufacturing processes.
Cutting & Stripping
Precision wire cutting and stripping with automated equipment
Crimping
Automated and hand crimping with pull force verification
Soldering
Hand soldering, selective, and wave soldering capabilities
Molding
Overmolding and insert molding for strain relief and sealing
Braiding
Wire braiding and shielding for EMI protection
Potting
Encapsulation and potting for environmental protection
Laser Marking
Permanent laser marking for identification and traceability
Ultrasonic Welding
Metal welding for splices and battery connections
Heat Shrink
Heat shrink tubing application for protection and identification
Testing Services
Comprehensive testing to verify quality and performance.
Support Services
Additional services to support your product development and supply chain.
Dual-Factory Advantage
Our China and Philippines facilities provide flexibility for prototyping, cost optimization, and US tariff-free production.
Complete Wire Harness and Cable Assembly Manufacturing Capabilities
As a full-service wire harness manufacturer, OurPCB provides comprehensive manufacturing capabilities from wire processing through final testing and packaging. Our cutting and stripping equipment handles wire from 30 AWG to 4/0 AWG with precision tolerances. Automated crimping with force monitoring and pull force testing ensures reliable terminal connections.
Our termination capabilities include hand, selective, and wave soldering with IPC J-STD-001 certified workmanship. Ultrasonic welding provides solid-state metal joining for battery packs and high-current splices. Overmolding and potting deliver strain relief and environmental protection for demanding applications.
Wire protection and identification services include braiding for EMI shielding, heat shrink tubing application, and laser marking for permanent identification and traceability. Our testing services include continuity testing, hi-pot testing, and environmental testing.
Beyond manufacturing, we provide complete design support and engineering assistance, custom tooling development, and box build integration. Labeling and packaging services ensure your products are ready for the end customer. Inventory management programs support just-in-time delivery.
Our dual-factory model with facilities in China and the Philippines provides flexibility for rapid prototyping, cost optimization, and US tariff-free production. With ISO 9001, IATF 16949, and ISO 13485 certifications, we serve automotive, medical, and aerospace customers. Contact us to discuss your manufacturing requirements.
Ready to Discuss Your Project?
From prototype to production, we have the capabilities to support your wire harness and cable assembly needs.