Amphenol Cable Assembly
Custom cable assemblies using Amphenol connectors. Circular, sealed, mil-spec, and specialty connectors for demanding applications.
Amphenol Connector Series
Popular Amphenol connector series we work with.
Complete Amphenol Solutions
Amphenol connectors serve the most demanding applications in aerospace, defense, industrial, and automotive markets. We have the expertise for quality Amphenol assemblies.
- Circular connectors
- Mil-spec processing
- Sealed AT/DT series
- RF/coaxial expertise
- High-current SurLok
- Proper OEM tooling
- Full documentation
- 100% testing
Industry Applications
Aerospace
Aircraft, spacecraft systems
Defense
Military vehicles, systems
Industrial
Heavy equipment, controls
EV/Energy
High-current power connections
Trusted Amphenol Cable Assembly Manufacturing Partner
As a specialized Amphenol cable assembly manufacturer, OurPCB delivers precision-terminated harnesses using Amphenol's extensive connector portfolio. Our cable assembly expertise spans circular connectors, mil-spec MIL-DTL-38999, sealed AT/DT series, RF connectors, and high-current SurLok for EV applications.
We manufacture mil-spec Amphenol assemblies including MIL-DTL-38999, MIL-DTL-5015, and MIL-DTL-26482 for defense and aerospace applications. Our technicians are trained in proper military connector termination following applicable specifications.
Industrial applications include Amphenol Industrial circular connectors, Amphe-Lite lightweight high-performance connectors, and Amphenol Sine EMI filter connectors. We serve industrial equipment manufacturers, heavy machinery OEMs, and control system integrators.
For automotive and off-highway markets, we process AT/DT sealed connectors for harsh environment applications. SurLok high-current connectors serve EV battery packs and renewable energy systems. Combined with Deutsch and TE Connectivity, we offer complete heavy-duty connector capability.
Our ISO 9001 certified facilities with military specification processing ensure quality for critical applications. 100% electrical testing and full documentation support demanding programs. Contact us for Amphenol cable assembly quotes.
From the Case Bank
A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.
The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.
Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.
The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.
- 100kpcs/year per product (200kpcs total annual volume)
- PTC model: EPCOS B59100A1080-A40
- PTC lead time: 12-14 weeks
- Connectors evaluated: STOCKO vs. Lumberg
Amphenol FAQ
We work with Amphenol's broad connector portfolio including circular connectors, sealed connectors (AT/DT), mil-spec connectors, RF connectors, and specialty high-current connectors like SurLok for EV applications.
Yes, we process mil-spec connectors including MIL-DTL-38999, MIL-DTL-5015, and others. We have the tooling and training for proper military connector termination following applicable specifications.
Yes, Amphenol AT and DT series sealed connectors are common in automotive and off-highway applications. We have proper crimping tools and sealing components for weatherproof terminations.
Need Amphenol Cable Assemblies?
From industrial circular to mil-spec connectors, we manufacture Amphenol harnesses for demanding applications.