Case Studies
See how we've helped companies like Intel, Continental, and Siemens solve their wire harness challenges with measurable results.
Featured Projects
Explore how we've helped companies across industries achieve significant cost savings and quality improvements.
Global Automotive Tier-1 Supplier
EV Battery Harness: 60% Cost Reduction While Meeting IATF 16949 Standards
The Challenge:
A European EV manufacturer's Tier-1 supplier was facing 16-week lead times and €45/unit costs for high-voltage battery harnesses from local suppliers. With production deadlines looming, they needed a reliable partner who could deliver quality at scale.
Our Solution:
We redesigned the harness for manufacturability, consolidated 3 separate suppliers into our single IATF 16949 certified facility, and implemented dedicated production lines with 100% electrical testing.
"Their engineering team redesigned our harness to reduce assembly time by 40% without compromising quality. The dual-factory strategy gives us supply chain confidence we never had before."
Fortune 500 Medical Device Company
FDA-Compliant Cable Assembly with Full Traceability
The Challenge:
A US medical device manufacturer required ISO 13485 compliant cable assemblies with complete lot traceability for their surgical equipment. Their previous Asian supplier had failed FDA audit, putting product launches at risk.
Our Solution:
We established a dedicated cleanroom production cell with full documentation, lot-level traceability, and biocompatible materials. Our quality team conducted mock FDA audits before the actual inspection.
"The FDA inspector was impressed with the documentation system. In 15 years of medical device manufacturing, I've never seen a supplier pass on the first attempt with zero findings."
European Robotics Manufacturer
High-Flex Robot Arm Cables: 15 Million Cycles Achieved
The Challenge:
A German robotics company needed cables rated for 10M+ flex cycles for their 6-axis robot arms. Local suppliers couldn't meet the durability requirements, and field failures were costing them customer trust and warranty claims.
Our Solution:
Custom high-flex cable design with specialized conductors, optimized strand count, and proprietary jacket materials. We validated the design through accelerated life testing in our in-house testing laboratory.
"Their flex-life testing capability saved us months of validation time. The cables have exceeded our requirements by 50% and completely eliminated our field failure problem."
Why Customers Choose Us
What sets our wire harness solutions apart from European local suppliers.
30-60% Cost Savings
Same quality standards at significantly lower cost through optimized Asian manufacturing.
48-Hour Prototyping
Rapid prototype turnaround vs. 2-3 weeks from typical local suppliers.
Full Certifications
ISO 9001, IATF 16949, ISO 13485, and UL listed production facilities.
Supply Chain Security
Dual factory strategy (China + Philippines) ensures uninterrupted supply.
Ready to Become Our Next Success Story?
Whether you're facing a complex engineering challenge or looking to achieve significant cost savings, our team is ready to develop a custom solution for your wire harness needs.
Free Consultation
Discuss your requirements with our engineers
Design Review
DFM optimization for cost and quality
Rapid Prototyping
48-hour samples for validation
Production Scaling
Seamless transition to volume manufacturing
Ready to Get Started?
Tell us about your wire harness project and get a customized quote within 24 hours.