MIL-STD Compliant Solutions

Military Spec Cable Assembly

Custom military specification cable assemblies. MIL-DTL-38999, MIL-DTL-5015, and other mil-spec connectors for defense and aerospace applications.

MIL
DTL-38999
810
Environmental
461
EMC Testing
100%
Tested
What We Support

Military Specifications

Common military specifications we manufacture to.

Specification
Type
Application
MIL-DTL-38999
Circular
Aerospace, high performance
MIL-DTL-5015
Circular
General purpose, legacy
MIL-DTL-26482
Circular
Miniature, lightweight
MIL-DTL-83723
Circular
High density, compact
MIL-C-27500
Wire
Aerospace wire
MIL-DTL-22992
Rectangular
Rack & panel
MIL-STD-810
Environmental
Environmental testing
MIL-STD-461
EMI
EMC requirements
Mil-Spec Expertise

Defense & Aerospace Solutions

Military specification cables must meet stringent requirements for reliability in extreme conditions. We manufacture mil-spec assemblies for defense contractors, aerospace programs, and government applications.

  • MIL-DTL-38999 processing
  • MIL-DTL-5015 experience
  • MIL-C-27500 wire
  • Proper mil-spec tooling
  • Environmental testing support
  • EMC compliance support
  • Full traceability
  • First article inspection
Request Mil-Spec Quote

Applications

Defense

Ground vehicles, systems

Aerospace

Aircraft, spacecraft

Naval

Ships, submarines

Government

Federal projects

Military Specification Cable Assembly for Defense and Aerospace

As a specialized military spec cable assembly manufacturer, OurPCB delivers MIL-STD compliant cables for defense and aerospace applications. Our cable assembly expertise covers MIL-DTL-38999, MIL-DTL-5015, MIL-DTL-26482 circular connectors, and MIL-C-27500 aerospace wire with full traceability documentation.

Mil-spec connectors from Amphenol and TE Connectivity meet stringent requirements for reliability in extreme conditions. MIL-DTL-38999 provides high-performance aerospace connectivity, while MIL-DTL-5015 serves general-purpose military applications.

Environmental testing per MIL-STD-810 validates performance under temperature extremes, vibration, shock, humidity, and altitude. EMC compliance per MIL-STD-461 ensures electromagnetic compatibility. Shielded cables and proper termination techniques meet EMI requirements.

Applications include defense ground vehicles and weapons systems, aerospace aircraft and spacecraft, naval ships and submarines, and government/federal programs. Combined with high-temperature cables and circular connectors, we provide complete mil-spec solutions.

We provide first article inspection (FAI) documentation and full material traceability. Testing capabilities include continuity, insulation resistance, and hi-pot per specifications. Contact us for military specification cable assembly quotes.

Common Questions

Military Spec FAQ

We work with common military specifications including MIL-DTL-38999, MIL-DTL-5015, MIL-DTL-26482, MIL-C-27500 wire, and others. We have tooling and training for proper mil-spec connector processing.

For defense projects requiring ITAR compliance, we work with registered facilities and can support controlled documentation requirements. Please discuss specific ITAR needs with our team.

We perform continuity testing, insulation resistance, and hi-pot testing per applicable specifications. We can support environmental testing requirements per MIL-STD-810 and EMC testing per MIL-STD-461 through partner labs.

Need Mil-Spec Assemblies?

Military specification cable assemblies for defense, aerospace, and government applications.