High Temperature Cable Assembly
Custom high-temperature cable assemblies with silicone, PTFE, and fiberglass insulation. For automotive, aerospace, and industrial heat applications.
Temperature Ratings
Various high-temperature materials and their ratings.
Heat Resistant Solutions
High-temperature cables are essential for applications near heat sources, in engine compartments, or in industrial furnaces. We manufacture heat-resistant assemblies for automotive, aerospace, and industrial applications.
- PTFE up to 260°C
- Silicone flexibility
- Fiberglass extreme heat
- Chemical resistance
- Engine bay applications
- Furnace/oven wiring
- Aerospace grade
- UL rated options
Applications
Automotive
Engine, exhaust, turbo
Aerospace
Engine bay, APU
Industrial
Furnaces, ovens, kilns
Food Processing
Sterilization, cooking
High Temperature Cable Assembly Manufacturing for Extreme Heat
As a specialized high temperature cable assembly manufacturer, OurPCB delivers heat-resistant cables rated from 105°C to over 1000°C using PTFE, silicone, fiberglass, and ceramic insulations. Our cable assembly expertise covers automotive engine bay, aerospace, and industrial furnace applications.
Material selection depends on temperature requirements: silicone provides flexibility up to 200°C, PTFE (Teflon) offers chemical resistance to 260°C, fiberglass handles extreme heat to 450°C, and mica/ceramic insulations survive beyond 1000°C for steel mill and furnace applications.
Automotive applications include turbocharger harnesses, exhaust sensor cables, and under-hood wiring exposed to engine heat. Our engine wire harnesses combine high-temperature insulation with waterproof sealing for harsh underhood environments.
Aerospace applications demand military-spec cables with high-temperature ratings for engine nacelles and APU compartments. Industrial applications include furnace instrumentation, kiln wiring, and food processing sterilization equipment.
We use high-temperature connectors from Amphenol and TE Connectivity rated for extreme environments. All cables undergo rigorous testing. Contact us for high-temperature cable assembly quotes.
High Temperature FAQ
We manufacture cables rated from standard 80°C up to 1000°C+ for extreme applications. Common high-temperature materials include silicone (200°C), PTFE (260°C), and fiberglass (450°C). We select materials appropriate for your operating environment.
We use silicone rubber, PTFE (Teflon), FEP, ETFE, fiberglass, and mica-based insulations depending on temperature requirements. Each material has different characteristics for flexibility, chemical resistance, and cost.
Yes, connectors must also be rated for high temperature. We use high-temp connector housings, contacts, and seals appropriate for the operating environment. Aerospace and industrial-grade connectors are available for extreme conditions.
Need High Temperature Assemblies?
Heat-resistant cables for automotive, aerospace, and industrial applications.