Overmolded Cable Assembly
Custom overmolded cable assemblies with injection molded connectors. Built-in strain relief, environmental sealing, and professional appearance.
Overmolding Benefits
Key advantages of overmolded cable assemblies for your products.
Strain Relief
Integrated strain relief protects cable-to-connector junction
Waterproofing
Sealed connection points for harsh environments
Durability
Resists pulling, bending, and abrasion damage
Professional Look
Clean, finished appearance for OEM products
Medical Grade
Biocompatible materials for medical devices
Automotive Ready
Materials meeting automotive specifications
Overmold Materials
Various materials to match your application requirements.
Custom Overmolding Process
Our overmolding process combines precision injection molding with expert cable assembly for reliable, professional results.
Design Review
Review your requirements and recommend mold design
Tooling
Create custom mold tooling for your connector
Cable Assembly
Terminate cables with connectors
Overmolding
Injection mold over connection points
Testing
Verify electrical and mechanical performance
Complete Overmold Solutions
From prototype to production, we provide complete overmolded cable solutions including tooling design, material selection, and quality testing.
- Custom mold tooling design
- Multiple material options
- IP67/IP68 sealing capability
- Custom color matching
- Logo embossing/debossing
- Strain relief integration
- In-house injection molding
- 100% electrical testing
Prototype Options
Need overmolded cables but not ready for production tooling? We offer alternatives for prototyping and low volumes.
- Pre-made molded boots
- Heat shrink strain relief
- Backshell alternatives
- Soft-tool prototype molds
- Bridge to production
Custom Overmolded Cable Assembly Manufacturing
As a specialized overmolded cable assembly manufacturer, OurPCB delivers injection-molded cable solutions with integrated strain relief and environmental protection. Our cable assembly expertise includes custom mold tooling, material selection, and precision overmolding for professional OEM products.
Overmolding provides key advantages: integrated strain relief protecting the cable-to-connector junction, IP67/IP68 environmental sealing for waterproof applications, enhanced durability against pulling and flexing, and professional appearance with custom branding opportunities.
Material options include PVC for economical general-purpose applications, TPE for soft-touch feel and flexibility, TPU for abrasion and oil resistance, and silicone for high-temperature and medical device applications requiring biocompatibility.
Industries served include automotive with sealed under-hood connections, medical devices requiring cleanable sealed cables, consumer electronics seeking professional appearance, and industrial equipment needing rugged protection.
For prototyping and low volumes before production tooling investment, we offer alternatives including molded boots, heat shrink strain relief, and soft-tool prototype molds. Rapid prototyping validates your design before production commitment. Contact us for overmolded cable assembly quotes.
Overmolded Cable FAQ
Overmolded cables provide several advantages: integrated strain relief protecting the cable-to-connector junction, environmental sealing (waterproof/dustproof), improved durability against pulling and flexing, a professional finished appearance, and custom branding opportunities. They're ideal for products requiring reliability in harsh conditions.
We offer various overmold materials including PVC (economical, general purpose), TPE (soft touch, flexible), TPU (high abrasion resistance), silicone (high temperature, biocompatible), nylon (high strength), and specialty materials. Material selection depends on your application requirements including flexibility, temperature, and chemical exposure.
For overmolded cables, there is typically a minimum quantity due to the tooling and setup involved. However, we offer flexible solutions - for prototypes or small batches, we can provide alternatives like molded boots or heat shrink solutions. For production quantities, custom overmolding becomes cost-effective.
Yes, we can produce overmolds in custom colors to match your product design. Standard colors are readily available, and custom color matching is possible for production quantities. We can also add logo embossing or debossing to the overmold for branding.
Need Overmolded Cable Assemblies?
From custom tooling to production molding, we manufacture overmolded cables with integrated strain relief and environmental protection.