Wire Cutting & Stripping
Automated wire cutting and stripping with precise length control and clean strip quality for wire harness manufacturing.
Cutting & Stripping Processes
Our wire cutting and stripping capabilities for harness manufacturing.
Automated Cutting
High-speed programmable cutting machines for consistent lengths
Precision Stripping
Clean strip quality without conductor damage
High Volume
Capacity for prototype through production volumes
Quality Control
100% length verification and strip inspection
Multiple Wire Types
Standard, coaxial, multi-conductor, and specialty wires
Data Tracking
Full traceability from raw material to finished product
Precision Wire Preparation
Wire cutting and stripping is the foundation of quality harness manufacturing. Our automated equipment ensures consistent lengths, clean strip quality, and high throughput for your production needs.
- Wire gauges from 30 AWG to 4/0
- Length tolerance ±0.5mm standard
- Strip lengths from 1mm to 50mm
- Coaxial cable processing
- Multi-conductor cable cutting
- Window stripping capability
- Ink jet marking integration
- Automatic coiling option
Technical Specifications
Our wire cutting and stripping equipment specifications.
Foundation of Quality
Every wire harness starts with properly cut and stripped wires. Our automated equipment and rigorous quality controls ensure the best possible start for your assemblies.
Automated
Programmable for consistency
Verified
100% length inspection
Flexible
Prototype to production
Traceable
Full data tracking
Precision Wire Cutting and Stripping for Harness Manufacturing
As the foundation of wire harness manufacturing, our automated wire cutting and stripping services deliver precise lengths and clean strip quality for all wire types. Our equipment handles wire from 30 AWG to 4/0 AWG with ±0.5mm length tolerance and ±0.3mm strip tolerance for wire harness and cable assembly production.
Programmable cutting machines ensure consistent lengths throughout production runs with 100% verification. Strip quality is controlled to prevent conductor damage and ensure proper terminal retention during crimping and soldering operations. Window stripping capability supports mid-wire splice points and tap connections.
Our processing capabilities include standard hook-up wire, coaxial cables, multi-conductor cables, and shielded wires. Each wire type requires specific blade selection and machine settings for optimal results. Ink jet marking integration provides wire identification during processing.
Full traceability from raw material through finished product supports ISO 9001 and IATF 16949 quality requirements. Our automotive and aerospace customers require this level of documentation for critical applications.
Automatic coiling option packages cut wires for downstream assembly or shipping. Our prototyping services include small-batch wire preparation with the same quality as production volumes. Contact us for wire cutting and stripping quotes for your harness manufacturing requirements.
Cutting & Stripping FAQ
Our automated equipment handles wire from 30 AWG (very fine) to 4/0 AWG (very heavy). Different machines are optimized for different gauge ranges to ensure the best quality and efficiency.
Standard cutting tolerance is ±0.5mm for most wire types. Tighter tolerances are available for critical applications. Each cut is verified to ensure consistency throughout the production run.
Yes, we process coaxial cables, multi-conductor cables, shielded wires, and specialty constructions. Our equipment is configured for each wire type to ensure clean cuts and strips without damage.
We offer window stripping capability where insulation is removed from the middle of a wire while leaving both ends intact. This is used for splice points and mid-wire connections.
Need Wire Cutting & Stripping?
Precision wire processing for your harness manufacturing with automated equipment and rigorous quality control.