From Concept to Reality

Wire Harness Prototyping

Rapid prototyping services for wire harnesses and cable assemblies. Validate your design with physical samples before committing to production.

48h
Fastest Turnaround
1 pc
Minimum Order
Same
As Production
Free
DFM Review
Why Prototype

Prototyping Benefits

Validate your design before committing to production.

48-Hour Turnaround

Rapid prototypes ready in as little as 48 hours for urgent projects

Design Validation

Physical samples for fit, form, and function verification

Quick Iterations

Fast design changes based on prototype feedback

Full Documentation

Manufacturing documentation developed during prototyping

Production Ready

Seamless transition from prototype to production

No Minimum Order

Order as few as 1 piece for initial evaluation

How It Works

Prototyping Process

A streamlined process from requirements to prototype delivery.

1

Submit Requirements

Send drawings, specs, or samples. We review and confirm feasibility.

2

Quick Quote

Receive prototype pricing within 24 hours.

3

Rapid Build

Prototype manufactured using production processes.

4

Delivery

Prototype shipped with documentation for evaluation.

5

Feedback

Review results and make design adjustments if needed.

6

Production

Move to volume production with validated design.

Options Available

Prototype Types

Different prototype levels for different stages of development.

Type
Description
Typical Timeline
Proof of Concept
Quick samples to validate basic design
24-48 hours
Engineering Samples
Detailed prototypes for testing
3-5 days
Pre-Production
Production-representative samples
1-2 weeks
First Articles
Full documentation with FAI
2-3 weeks
Wire Harness Prototyping
Value of Prototyping

Reduce Risk, Save Time

Prototyping catches issues early when they're easiest to fix. Physical samples let you verify fit, test function, and identify improvements before investing in production tooling and inventory.

  • Verify fit with mating equipment
  • Test electrical function
  • Validate routing and lengths
  • Check connector selection
  • Identify design improvements
  • Get team approval on samples
  • Build documentation during prototyping
  • Smooth transition to production
Request Prototype Quote

48-Hour Rapid Prototyping

For urgent projects, our 48-hour rapid prototyping service delivers samples fast. Perfect for design reviews, trade shows, or time-sensitive projects.

Learn About 48-Hour Service

Priority Processing

Your project jumps to the front of the queue

Expedited Materials

Rush sourcing for available components

Dedicated Resources

Focused attention on your prototype

Express Shipping

Overnight delivery options available

Common Questions

Prototyping FAQ

Simple prototypes can be completed in 48 hours or less for urgent projects. Standard prototypes typically take 3-5 business days. Timing depends on complexity, material availability, and current workload. We'll provide specific timing with your quote.

There's no minimum - you can order as few as 1 piece for initial evaluation. Many customers order 1-5 prototypes for testing before committing to larger quantities. This allows you to validate the design with minimal investment.

Yes, we use the same processes and materials for prototypes as production units. This ensures your prototype accurately represents what you'll receive in volume. Any differences (such as hand vs. automated processes) are noted.

Design changes are normal during development. We can quickly iterate on prototype designs based on your feedback. Minor changes may be incorporated at no additional cost; significant changes are re-quoted. Fast iteration is one of our core capabilities.

Ready to Start Prototyping?

Send us your requirements and receive a prototype quote within 24 hours. No minimum order, fast turnaround.