Testing Capabilities
Comprehensive testing for wire harness and cable assembly quality. 100% electrical testing with detailed documentation available.
Testing Services
Comprehensive testing to verify quality and performance.
Continuity Testing
100% wire-to-wire continuity verification for every connection
High-Potential (Hipot)
Dielectric withstand testing to verify insulation integrity
Insulation Resistance
Megohm testing for insulation quality verification
Pull Force Testing
Mechanical testing of crimp and termination strength
Visual Inspection
Detailed inspection against workmanship standards
Environmental Testing
Temperature, humidity, and environmental exposure testing
Standard Test Parameters
Common testing standards and parameters.
Testing You Can Trust
Quality testing is integrated into our production process. Every harness is tested before shipment to ensure it meets specifications. Additional testing can be specified based on your quality requirements.
- 100% continuity testing
- Hipot testing capabilities
- Pull force verification
- Custom test fixtures
- Automated test systems
- Test report generation
- Traceability documentation
- Customer-specified testing
Custom Test Development
For products requiring specialized testing, we can develop custom test procedures and fixtures to verify your specific requirements.
Functional Testing
Test with actual mating connectors and signals
Custom Fixtures
Purpose-built fixtures for your products
Automated Testing
High-speed automated test systems
Data Logging
Detailed test data and traceability
Comprehensive Wire Harness and Cable Assembly Testing Services
As a specialized wire harness testing provider, OurPCB delivers comprehensive electrical and mechanical testing for wire harness and cable assembly quality verification. Our testing capabilities include continuity testing, hipot testing, pull force testing, and environmental testing.
100% continuity testing verifies every wire-to-wire connection in every harness. Automated test systems detect opens, shorts, and mis-wires before shipment. Automotive harnesses require IATF 16949 documented testing. Medical device cables demand hipot testing for patient safety certification.
Hipot (dielectric withstand) testing applies high voltage to verify insulation integrity. Test voltages from 500V to 3000V AC/DC accommodate various safety standards. Aerospace and defense applications require insulation resistance (megohm) testing per MIL specifications.
Crimping quality verification uses calibrated pull force testing per UL 486A/C standards. Our quality systems maintain test equipment calibration and document all results for traceability. Custom functional test fixtures enable testing with actual mating connectors.
Test reports document parameters, results, and traceability to ISO 9001 quality standards. Industrial and robotics applications benefit from data logging for process improvement. Contact our quality team to discuss testing requirements for your wire harness and cable assembly applications.
Testing FAQ
Every harness receives 100% continuity testing to verify all connections. This includes checking for proper connections, shorts, and opens. Visual inspection is also performed on every unit. Additional testing (hipot, pull force, etc.) is performed based on customer requirements.
Yes, we provide test reports as requested. Standard test data can be provided showing test parameters and pass/fail results. For applications requiring detailed documentation, we can provide individual test records with serial number traceability.
High-potential (hipot) testing applies high voltage between conductors to verify insulation integrity. It's typically required for safety-critical applications, medical devices, and products requiring UL or other safety certification. Test voltages and parameters are specified by the customer.
Yes, we can develop custom functional test procedures and fixtures for your specific product. This may include testing with actual mating connectors, applying power, or verifying specific electrical parameters. Custom test development is quoted based on requirements.
Need Specific Testing Requirements?
From standard continuity testing to custom functional tests, we ensure your wire harnesses meet quality specifications.