Wire Crimping
Professional crimping services with automated force monitoring and pull force verification for reliable terminal connections.
Crimping Processes
Our wire crimping capabilities for harness manufacturing.
Automated Crimping
High-speed applicators with force monitoring
Force Monitoring
Real-time crimp force analysis and control
High Volume
Production capacity for millions of crimps
Pull Testing
100% or sample-based pull force verification
Multiple Terminals
Open barrel, closed barrel, insulated terminals
Data Tracking
Crimp force data and SPC charting
Reliable Terminal Connections
Proper crimping is critical for reliable electrical connections. Our automated crimping equipment with force monitoring and pull testing ensures every terminal meets specification.
- Automated crimp force monitoring
- Pull force testing per IPC/WHMA-A-620
- Open and closed barrel terminals
- Insulated and non-insulated terminals
- Seal insertion capability
- Cross-section analysis available
- Custom applicator tooling
- SPC data collection
Technical Specifications
Our wire crimping equipment and process specifications.
Critical Connection Point
The crimp joint is often the most critical connection in a wire harness. Our rigorous crimping processes and verification testing ensure reliable performance throughout the product lifecycle.
Force Monitored
Real-time crimp analysis
Pull Tested
Mechanical verification
Cross-Section
Available for critical apps
SPC Tracked
Statistical process control
Professional Wire Crimping Services for Reliable Terminal Connections
As a specialized wire crimping service provider, OurPCB delivers automated terminal crimping with 100% force monitoring and pull force verification to IPC/WHMA-A-620 standards. Our wire harness manufacturing includes crimping for wire gauges from 28 AWG to 4/0 AWG with open barrel, closed barrel, and insulated terminals from major manufacturers.
Automated crimp force monitoring analyzes every crimp in real-time, detecting issues before they become field failures. Testing capabilities include sample-based and 100% pull force testing with SPC data collection. Cross-section analysis is available for critical automotive and aerospace applications requiring metallurgical verification.
Our crimping capability supports terminal connectors from TE Connectivity, Molex, JST, Delphi, and other manufacturers. Sealed terminal crimping with integrated seal insertion meets requirements for waterproof cables and Deutsch connectors in harsh environment applications.
Hand crimping with proper tooling supports prototype and low-volume applications with the same quality verification as automated crimping. Our cutting and stripping preparation ensures proper wire condition before crimping. IATF 16949 automotive quality systems govern our crimping processes.
Custom applicator tooling is available for specialized terminals. Our equipment library covers most common terminal types for industrial, medical, and consumer applications. Contact us for wire crimping quotes with pull force verification for your terminal and connector requirements.
Crimping FAQ
We process open barrel, closed barrel, and insulated terminals from major manufacturers including TE, Molex, JST, Delphi, and many others. Our applicator library covers most common terminal types.
We use automated crimp force monitoring on all high-volume production. Additionally, pull force testing is performed per IPC/WHMA-A-620 standards. Cross-section analysis is available for critical applications.
Yes, we offer hand crimping with proper tooling for prototype and low-volume applications. Hand crimps are verified to the same quality standards as automated crimps.
Yes, we crimp sealed terminals with integrated seal insertion for automotive and other applications requiring environmental protection. Proper seal placement is verified during the crimping process.
Need Professional Crimping Services?
Automated crimping with force monitoring and pull testing for reliable terminal connections in your wire harness assemblies.