Low-Voltage Wire Harness
Precision low-voltage cable assemblies for signal transmission, sensor connections, and control applications. Engineered for signal integrity and reliability.
Low-Voltage Applications
Signal and control cable solutions for sensitive electronic applications.
Signal Transmission
Low-level analog and digital signal cables with noise immunity
Sensor Connections
Temperature, pressure, and position sensor harnesses
Control Systems
PLC, controller, and automation signal cables
Data Communication
CAN bus, LIN bus, and serial communication harnesses
Automotive Electronics
BCM, ECU, and instrument cluster connections
Industrial Controls
HMI, I/O modules, and control panel wiring
Key Features
Essential capabilities for low-voltage signal applications.
Precision Termination
Accurate crimping and soldering for reliable signal integrity
Noise Immunity
Twisted pairs and shielding options for EMI protection
Compact Design
Small gauge wires for space-constrained applications
Color Coding
Custom color schemes for easy identification and troubleshooting
Low-Voltage Specifications
Signal Integrity Experts
We understand that low-voltage signals require precision engineering. From proper wire routing to controlled impedance, we ensure your signals arrive clean and error-free.
- Twisted pair construction
- Proper shield termination
- Impedance-controlled designs
- Full electrical testing
Professional Low-Voltage Wire Harness Manufacturing
OurPCB specializes in manufacturing low-voltage wire harnesses for signal transmission, sensor connections, and control system applications. Our LV cable assemblies are designed for applications where signal integrity is paramount, including automotive electronics, industrial automation, and data communication systems.
Our wire harness capabilities include precision termination of small-gauge wires from 28 AWG to 18 AWG, ensuring reliable connections for sensitive electronic signals. We offer various shielding options including foil and braided shields for applications requiring EMI protection.
For automotive applications, we manufacture CAN bus, LIN bus, and other communication harnesses with proper twisted pair construction and characteristic impedance control. Our testing capabilities ensure every harness meets electrical specifications.
Whether you need sensor harnesses for industrial equipment or control cable assemblies for automation systems, we deliver quality solutions with rapid prototyping and no minimum order requirements.
Low-Voltage Harness FAQ
Low voltage typically refers to circuits operating below 50V DC or 30V AC. These are commonly used for signal transmission, sensor connections, and control circuits where power requirements are minimal but signal integrity is critical.
Yes, we offer various shielding options for low-voltage harnesses including foil shields, braided shields, and foil+braid combinations. Shielding is essential for applications in electrically noisy environments or where signal integrity is critical.
Common connectors include Molex, JST, TE Connectivity, and Hirose series. We work with both standard and custom connector solutions based on your application requirements including automotive-grade and industrial connectors.
Yes, we manufacture CAN bus harnesses with proper twisted pair construction, characteristic impedance control, and appropriate termination. We also support LIN, FlexRay, and Ethernet automotive communication protocols.
Need Low-Voltage Cable Assemblies?
From sensor connections to control systems, we manufacture precision low-voltage harnesses for signal integrity and reliability.