Waterproof Cable Assembly
Custom waterproof cable assemblies with IP67, IP68, and IP69K ratings. Marine, outdoor, automotive, and industrial applications.
IP Protection Ratings
Various waterproof ratings we manufacture to.
Sealed Cable Solutions
Waterproof cable assemblies protect electrical connections from moisture, dust, and harsh environments. We manufacture sealed assemblies for marine, outdoor, automotive, and industrial applications.
- IP65 to IP69K ratings
- Marine-grade assemblies
- Overmolded connections
- Sealed connectors
- Potted terminations
- Outdoor UV resistant
- Corrosion protection
- Seal integrity testing
Applications
Marine
Boats, docks, offshore
Outdoor Equipment
Landscaping, sports
Automotive
Engine bay, underbody
Industrial
Wash-down, food processing
IP Rated Waterproof Cable Assembly Manufacturing
As a specialized waterproof cable assembly manufacturer, OurPCB delivers IP67, IP68, and IP69K sealed cables for harsh environments. Our cable assembly expertise covers sealed connectors, overmolded connections, and potted terminations for marine, outdoor, automotive, and industrial applications.
We manufacture cables meeting IP protection ratings from IP65 (dust-tight, water jets) through IP68 (continuous submersion) and IP69K (high-pressure, high-temperature wash-down). Proper connector selection and sealing techniques ensure reliable performance in wet, dusty, and corrosive environments.
Marine-grade cables feature corrosion-resistant connectors, tinned copper conductors, and UV-stable materials for salt water environments meeting ABYC and Coast Guard requirements. Marine industry applications include boats, docks, and offshore equipment.
Sealing methods include Deutsch sealed connectors, overmolded assemblies, potting compounds, and M12 IP67 circular connectors. We also manufacture waterproof wire harnesses for complete vehicle and equipment installations.
Applications span outdoor equipment, automotive engine bay and underbody, food processing wash-down areas, and industrial environments. For projects that combine moisture with vibration, UV, oil, or chemical exposure, see our harsh environment cable solutions. Seal integrity testing validates protection ratings. Contact us for waterproof cable assembly quotes.
From the Case Bank
A German industrial electrical systems integrator required cable harnesses for a high-volume annual program but faced sourcing constraints on specified connectors.
The originally specified STOCKO connectors faced procurement limitations, and the required PTC components (EPCOS B59100A1080-A40) had a long 12-14 week lead time, threatening the overall project timeline for a 200kpcs/year program.
Proposed Lumberg connectors as a qualified alternative to STOCKO. Provided detailed specification comparisons and emphasized Lumberg's shorter MOQ and better delivery times to offset the PTC lead time bottleneck, while remaining transparent about the slightly higher price point of the alternative.
The customer accepted the alternative for evaluation, agreeing to sample the Lumberg-based assemblies, which kept the high-volume annual program viable despite initial component sourcing bottlenecks.
- 100kpcs/year per product (200kpcs total annual volume)
- PTC model: EPCOS B59100A1080-A40
- PTC lead time: 12-14 weeks
- Connectors evaluated: STOCKO vs. Lumberg
Waterproof FAQ
We manufacture cable assemblies rated from IP65 to IP68 and IP69K. IP67 is most common for outdoor and automotive applications, while IP68 is used for continuous submersion. We select connectors and sealing methods appropriate for your rating requirements.
Waterproof sealing is achieved through proper connector selection, correct seal/grommet installation, overmolding, and potting compounds. The method depends on the IP rating, connector type, and application environment.
Yes, we manufacture marine-grade cables with corrosion-resistant connectors, tinned copper conductors, and appropriate sealing for salt water environments. Our marine cables meet ABYC and Coast Guard requirements.
Need Waterproof Assemblies?
Sealed cable assemblies for marine, outdoor, and harsh environment applications.