Sensor Cable Assembly

We manufacture cable assemblies for virtually all sensor types including temperature sensors (thermocouples, RTDs, thermistors), pressure transducers, proximity sensors (inductive, capacitive, ultrasonic), photoelectric sensors, current/voltage sensors, encoders, accelerometers, load cells, flow sensors, and humidity sensors. Each cable is designed with the correct shielding, conductor configuration, and connector type for the specific sensor application.

We offer M8, M12, M5, and M23 circular connectors (the most common for industrial sensors), as well as DIN connectors, Deutsch connectors, Micro-D, nano-D, and custom connector terminations. M12 connectors are available in all coding types (A, B, C, D, X, L) for sensors, fieldbus, Ethernet, and power applications. We source from TE Connectivity, Amphenol, Phoenix Contact, Molex, and other major manufacturers.

Yes, we specialize in high-temperature sensor cables. Options include PTFE (Teflon) insulation rated to 260°C, silicone jackets for 200°C continuous operation, fiberglass insulation for thermocouple extension wires, and Kapton-wrapped conductors. We also offer ceramic-fiber insulated cables for extreme temperatures. Material selection depends on your operating temperature, chemical exposure, and flex requirements.

Our sensor cables are available from IP65 (dust-tight, water jet resistant) through IP69K (high-pressure, high-temperature washdown). Environmental sealing is achieved through precision overmolding of connector interfaces, O-ring sealed connector housings, potting compounds for cable entries, and heat-shrink boots with adhesive lining. The appropriate method depends on your environmental requirements and connector type.

Signal integrity is critical for accurate sensor readings. We use several techniques: shielded cables (braid, foil, or combination) to reject EMI/RFI noise, twisted-pair conductor arrangements to cancel common-mode interference, proper grounding termination of shields, low-capacitance cable constructions for high-frequency sensors, and impedance-matched designs for specific protocols. Every cable is tested for continuity, insulation resistance, and signal integrity before shipping.

We have no minimum order quantity (MOQ) - we can produce as few as 1 piece for prototyping and evaluation. Prototype sensor cables are typically delivered within 48-72 hours. Production orders range from 2-4 weeks depending on connector availability, overmolding requirements, and quantity. We maintain safety stock of common M8/M12 connectors for faster turnaround on standard sensor cable designs.

Absolutely. Our engineering team provides full design-for-manufacturability (DFM) support. We help with connector selection based on your sensor interface, cable construction recommendations for your operating environment, shielding design for EMI-sensitive applications, strain relief and flex life optimization, and IP rating achievement through proper sealing methods. We can work from your specifications or collaborate on a custom design from scratch.

Our manufacturing facilities hold ISO 9001:2015 (quality management), IATF 16949 (automotive), and ISO 13485 (medical devices) certifications. Cables are manufactured to UL, CE, and RoHS compliance. We also build to IPC/WHMA-A-620 workmanship standards. For specific industries, we can meet MIL-SPEC requirements for defense, FDA compliance for medical, and ATEX/IECEx for hazardous environments.