Rail & Transit Solutions

Railway Wire Harness

Wire harness and cable assemblies for trains, transit systems, and rail infrastructure. Fire-resistant, durable harnesses meeting railway standards.

EN
45545
LSZH
Cables
Vib
Resistant
EMC
Compliant
Rail Systems

Railway Applications

Wire harness solutions for rolling stock and rail infrastructure.

Rolling Stock

Locomotives, passenger cars, freight cars, light rail

Signaling

Track signals, crossing systems, interlocking

Communications

Radio systems, PA systems, passenger information

Traction Power

Power distribution, motor controls, HVAC

Safety Systems

Fire detection, door controls, emergency systems

Train Control

CBTC, PTC, ATO, onboard computers

Railway Wire Harness Manufacturing
Railway Expertise

Built for the Rails

Railway applications demand harnesses that meet strict fire safety, durability, and performance requirements. We manufacture harnesses for rolling stock and rail infrastructure with appropriate materials and construction.

  • Fire-resistant materials
  • Low smoke, zero halogen
  • Vibration resistant
  • Railway connector types
  • Extended temperature range
  • EN 45545 materials
  • High-reliability terminations
  • EMC compliant designs
Request Railway Quote
Technical Specifications

Railway Capabilities

Our capabilities for railway wire harness manufacturing.

Fire Rating
EN 45545-2 compliant materials
Temperature Range
-40°C to +125°C
Connector Types
Railway, MIL, industrial
Wire Types
LSZH, fire-resistant, halogen-free
Standards
EN 45545, EN 50155, IEC 61373
Shielding
EMC/EMI protection available

Railway Safety Standards

Fire safety is critical in railway applications. Our harnesses use materials that meet railway fire safety requirements for passenger safety.

EN 45545

Railway fire safety materials

Low Smoke

Minimal smoke generation

Zero Halogen

No toxic halogen gases

Flame Retardant

Self-extinguishing materials

Railway Wire Harness Manufacturing for Trains and Transit Systems

As a specialized railway wire harness manufacturer, OurPCB delivers fire-resistant cable assemblies for locomotives, passenger cars, light rail, and rail infrastructure. Our wire harness expertise covers EN 45545 compliant materials, LSZH (low smoke zero halogen) cables, and vibration-resistant construction meeting demanding railway safety and durability requirements.

Rolling stock harnesses connect traction power systems, motor controls, HVAC, doors, and passenger information displays. Shielded cables provide EMC protection for sensitive train control systems including CBTC, PTC, and ATO. High-temperature cables serve engine compartments and traction equipment.

Signaling and communications harnesses connect trackside equipment, radio systems, and passenger announcements. Data harnesses support train-to-wayside communication and onboard networks. M12 connectors and railway-specific connectors ensure reliable connections in vibrating environments per EN 61373.

Fire safety is critical in railway applications for passenger protection. Low smoke, zero halogen cables minimize toxic fume generation. Flame-retardant materials self-extinguish to prevent fire spread. Our aerospace high-reliability experience supports critical safety systems.

We support rolling stock OEMs and operators with new build and retrofit harness solutions. Our prototyping services accelerate new train development programs. Contact us for railway wire harness quotes meeting EN 45545, EN 50155, and railway industry standards.

Common Questions

Railway FAQ

Our railway harnesses use materials compliant with EN 45545-2 fire safety standards for railway vehicles. We use low smoke, zero halogen (LSZH) cables and fire-resistant materials appropriate for the hazard level required.

Railway harnesses must handle vibration per EN 61373, temperature extremes (-40°C to +70°C or higher), humidity, and long service life. Our harnesses are designed for the demanding railway environment.

We work with rolling stock manufacturers, system integrators, and railway operators on harness solutions for new builds and retrofits. Our prototyping capabilities support new train development programs.

We work with railway-specific connectors from manufacturers like Harting, TE Railway, and Smiths Interconnect, as well as industrial and mil-spec connectors used in railway applications.

Need Railway Wire Harness Solutions?

Fire-resistant, durable harnesses for trains and rail infrastructure meeting EN 45545 and railway standards.