Precision Connections

Sensor Wire Harness

Custom sensor cable assemblies for accurate measurement and control. Shielded harnesses with proper termination for temperature, pressure, position, and specialty sensors.

Shielded
EMI Protection
M12
Industrial Connectors
IP68
Sealing Available
200°C
High-Temp Options
Precision Measurement

Sensor Applications

Sensor cable solutions for accurate data acquisition.

Temperature Sensors

RTD, thermocouple, and thermistor connection cables

Pressure Transducers

Industrial and automotive pressure sensor wiring

Position Sensors

Encoders, resolvers, and linear position cables

Proximity Sensors

Inductive, capacitive, and photoelectric sensor cables

Flow Sensors

Flow meter and level sensor connections

Wireless Sensors

Antenna cables and RF sensor connections

Signal Integrity

Sensor Cable Features

Essential capabilities for precision sensors.

Signal Integrity

Shielded cables to protect low-level sensor signals

Noise Immunity

Twisted pairs and proper grounding for accurate readings

Precision Termination

Accurate connections for reliable measurement data

Environmental Sealing

IP-rated connectors for harsh environment sensors

Technical Capabilities

Sensor Cable Specifications

Wire Sizes
28 AWG to 18 AWG typical
Shielding
Foil, braid, or foil+braid
Temperature Range
-40°C to +200°C available
Connectors
M8, M12, custom, pigtail
Cable Types
Shielded, twisted pair, multi-conductor
IP Rating
Up to IP68 available
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Measurement Precision

We understand that sensor data quality depends on cable integrity. From proper shielding to precision termination, we ensure your sensors deliver accurate, reliable measurements.

  • Proper shield termination
  • Matched extension cables
  • Continuity & resistance testing
  • Signal integrity verification

Professional Sensor Wire Harness Manufacturing

OurPCB manufactures sensor wire harnesses for precision measurement and control applications. Our sensor cables feature proper shielding, twisted pair construction, and accurate termination to ensure signal integrity from sensor to controller.

For industrial automation, we provide M12 and M8 sensor cables with IP-rated connectors for factory environments. Our shielded harnesses protect sensitive sensor signals from electrical noise.

For engine sensors and automotive applications, we manufacture high-temperature sensor cables for underhood temperature, pressure, and position sensors with proper automotive connectors.

Whether you need low-voltage signal cables for laboratory sensors or rugged cables for industrial applications, our tested harnesses deliver reliable sensor connections.

Common Questions

Sensor Harness FAQ

Sensor cables often carry low-level signals (millivolts or milliamps) that are susceptible to electromagnetic interference. Shielding protects these signals from external noise sources, ensuring accurate sensor readings. The type of shielding depends on the noise environment and frequency.

Common sensor connectors include M8 and M12 circular connectors for industrial applications, D-sub for multi-pin connections, and custom pigtails for OEM sensors. Connector selection depends on pin count, environmental sealing requirements, and application standards.

Yes, we manufacture cables for thermocouple and RTD sensors in high-temperature environments. We use appropriate insulation materials (PTFE, fiberglass, silicone) and thermocouple extension wire grades matched to your sensor type.

Yes, we manufacture sensor extension cables with proper wire types and shielding to maintain signal integrity. For thermocouple extensions, we use matching thermocouple extension wire to prevent measurement errors.

Need Sensor Cable Assemblies?

From temperature sensors to position encoders, we manufacture precision sensor harnesses for accurate measurement.