Sensor Wire Harness
Custom sensor cable assemblies for accurate measurement and control. Shielded harnesses with proper termination for temperature, pressure, position, and specialty sensors.
Sensor Applications
Sensor cable solutions for accurate data acquisition.
Temperature Sensors
RTD, thermocouple, and thermistor connection cables
Pressure Transducers
Industrial and automotive pressure sensor wiring
Position Sensors
Encoders, resolvers, and linear position cables
Proximity Sensors
Inductive, capacitive, and photoelectric sensor cables
Flow Sensors
Flow meter and level sensor connections
Wireless Sensors
Antenna cables and RF sensor connections
Sensor Cable Features
Essential capabilities for precision sensors.
Signal Integrity
Shielded cables to protect low-level sensor signals
Noise Immunity
Twisted pairs and proper grounding for accurate readings
Precision Termination
Accurate connections for reliable measurement data
Environmental Sealing
IP-rated connectors for harsh environment sensors
Sensor Cable Specifications
Measurement Precision
We understand that sensor data quality depends on cable integrity. From proper shielding to precision termination, we ensure your sensors deliver accurate, reliable measurements.
- Proper shield termination
- Matched extension cables
- Continuity & resistance testing
- Signal integrity verification
Professional Sensor Wire Harness Manufacturing
OurPCB manufactures sensor wire harnesses for precision measurement and control applications. Our sensor cables feature proper shielding, twisted pair construction, and accurate termination to ensure signal integrity from sensor to controller.
For industrial automation, we provide M12 and M8 sensor cables with IP-rated connectors for factory environments. Our shielded harnesses protect sensitive sensor signals from electrical noise.
For engine sensors and automotive applications, we manufacture high-temperature sensor cables for underhood temperature, pressure, and position sensors with proper automotive connectors. See our guide to automotive signal wire selection for gauge, shielding, and noise-isolation guidance.
Whether you need low-voltage signal cables for laboratory sensors or rugged cables for industrial applications, our tested harnesses deliver reliable sensor connections.
Real Project Example
Custom sensor cable assemblies for a 3D vision measurement OEM
A 3D vision and industrial measurement OEM required custom sensor cable assemblies under a strict NDA and multi-tier vendor approval. After executing the NDA and passing HQ and supply-chain vetting, we quoted a precision assembly built around Samtec 20-pin and 10-pin connectors on a 100 mm cable, with a 4-week lead time for the custom build.
De-identified from real project records; customer identity withheld under NDA. See more project scenarios.
Sensor Harness FAQ
Sensor cables often carry low-level signals (millivolts or milliamps) that are susceptible to electromagnetic interference. Shielding protects these signals from external noise sources, ensuring accurate sensor readings. The type of shielding depends on the noise environment and frequency.
Common sensor connectors include M8 and M12 circular connectors for industrial applications, D-sub for multi-pin connections, and custom pigtails for OEM sensors. Connector selection depends on pin count, environmental sealing requirements, and application standards.
Yes, we manufacture cables for thermocouple and RTD sensors in high-temperature environments. We use appropriate insulation materials (PTFE, fiberglass, silicone) and thermocouple extension wire grades matched to your sensor type.
Yes, we manufacture sensor extension cables with proper wire types and shielding to maintain signal integrity. For thermocouple extensions, we use matching thermocouple extension wire to prevent measurement errors.
Real Project Experience
How we've handled similar wire harness and cable assembly projects
See de-identified project scenarios — supplier qualification, connector-shortage recovery, lead-time compression, and engineering spec lockdown — drawn from real production records.
Need Sensor Cable Assemblies?
From temperature sensors to position encoders, we manufacture precision sensor harnesses for accurate measurement.