Aerospace Wire Harness
Wire harness and cable assemblies for aerospace, aviation, and defense applications. Built to aerospace quality standards with full traceability.
Aerospace Applications
Wire harness solutions for aerospace and defense applications.
Commercial Aviation
Cockpit systems, cabin wiring, navigation, lighting
Defense Systems
Military vehicles, communication, weapons systems
Space & Satellite
Spacecraft wiring, satellite systems, ground support
Avionics
Flight controls, displays, sensors, data systems
Communications
Radio systems, antenna feeds, secure communications
Power Distribution
Aircraft power, generators, APU connections
Built for Flight
Aerospace applications demand the highest levels of quality and reliability. We manufacture wire harnesses with aerospace-grade materials, precision workmanship, and comprehensive documentation.
- Mil-spec connector processing
- High-reliability terminations
- Full material traceability
- Environmental qualification
- Shielded harness construction
- Lightweight construction
- Tight tolerance assemblies
- Clean room assembly available
Aerospace Capabilities
Our capabilities for aerospace wire harness manufacturing.
Aerospace Quality Commitment
Aerospace applications leave no room for error. Our quality systems ensure every harness meets your specifications with complete documentation.
Material Control
Full lot traceability from receipt to ship
Process Control
Documented procedures for every operation
Inspection
In-process and final inspection points
Documentation
FAI, CoC, test reports provided
Aerospace Wire Harness Manufacturing for Aviation and Defense
As a specialized aerospace wire harness manufacturer, OurPCB delivers high-reliability cable assemblies for commercial aviation, defense systems, and space applications. Our wire harness expertise covers mil-spec connector processing, shielded harness construction, and assemblies meeting MIL-W-22759 and M27500 wire specifications with full material traceability.
Avionics systems demand precision wiring for flight controls, displays, sensors, and data systems. We process mil-spec connectors including MIL-DTL-38999, MIL-DTL-5015, and D-subminiature with aerospace-grade terminations. Coaxial cables serve RF communication and antenna systems.
Defense applications require military-grade construction with environmental qualification for temperature extremes (-65°C to +200°C), vibration, and humidity. Our military-spec cables meet demanding requirements for ground vehicles, naval vessels, and weapons systems.
Complete documentation includes First Article Inspection (FAI), Certificates of Conformance (CoC), and full lot traceability. Our testing capabilities cover hipot, continuity, and functional verification. High-temperature cables and lightweight construction reduce aircraft weight while maintaining reliability.
View our certifications for quality management details. Our design support team assists with aerospace harness development. Contact us for aerospace wire harness quotes with FAI documentation.
Aerospace FAQ
We maintain ISO 9001 certification and follow aerospace quality standards. We can work to customer-specified aerospace requirements and provide documentation including First Article Inspection (FAI), Certificates of Conformance (CoC), and full material traceability.
We process various mil-spec connectors including MIL-DTL-38999, MIL-DTL-5015, MIL-DTL-26482, D-subminiature, and others. Our technicians are trained in proper mil-spec termination techniques for reliable aerospace connections.
Yes, we provide full material traceability including lot tracking for wire, connectors, and other components. We maintain records linking materials to specific assemblies for aerospace and defense quality requirements.
We perform comprehensive testing including continuity, high-potential (hipot), insulation resistance, and functional testing as specified. Test reports are provided with each shipment. Additional environmental testing can be arranged.
Need Aerospace Wire Harnesses?
From avionics to defense systems, we manufacture high-reliability wire harnesses for aerospace applications with full traceability.