Automotive Wire Harness Manufacturing
From ECU harnesses to EV battery systems, we deliver automotive-grade wire harness solutions that meet the industry's strictest quality and reliability standards.
Automotive Applications
Comprehensive wire harness solutions for all automotive systems and components.
Engine Management
ECU wire harnesses, sensor cables, fuel injection systems
EV Battery Systems
High-voltage battery harnesses, BMS cables, charging systems
Sensor & Control
Temperature, pressure, position, and speed sensor cables
Infotainment
Display cables, speaker harnesses, USB/AUX connections
HVAC Systems
Climate control wiring, blower motor cables, actuator harnesses
Lighting Systems
Headlight, taillight, interior LED, and signal light harnesses
Automotive Wire Harness Products
Browse our range of automotive wire harness solutions.
Automotive Wire Harness Expertise
We understand the demanding requirements of the automotive industry. Our IATF 16949 certified facilities deliver wire harnesses that meet the highest standards for quality, reliability, and traceability.
- IATF 16949 certified quality management
- PPAP documentation and support
- 100% electrical testing and inspection
- Full traceability and lot control
- Global OEM connector support
- High-voltage EV capabilities
- Environmental testing (thermal, vibration)
- Rapid prototyping for development programs
High-Voltage EV Wire Harness Solutions
Specialized in high-voltage battery pack harnesses, charging systems, and power distribution for electric vehicles. Our solutions support the growing EV market with reliable, safe, and efficient wiring systems.
Learn More About HV HarnessesIATF 16949 Certified Automotive Wire Harness Manufacturing
As an IATF 16949 certified automotive wire harness manufacturer, OurPCB delivers complete wiring solutions for vehicle electrical systems. Our wire harness expertise covers ECU harnesses, sensor cables, infotainment systems, and high-voltage EV battery harnesses supporting up to 1000V DC for electric mobility.
Modern vehicles contain complex electrical architectures requiring precise engine harnesses, dashboard wiring, and door harness assemblies. We supply Tier 1 and Tier 2 automotive suppliers with PPAP documentation, 100% electrical testing, and full lot traceability required for OEM production.
Electric vehicle growth demands specialized EV and new energy wire harness capabilities. Our battery wire harnesses support BMS connections, charging systems, and power distribution with proper shielding and IP67 protection. FAKRA and Mini FAKRA connectors serve antenna and camera applications.
Environmental testing validates harness performance across temperature extremes (-40°C to +125°C), vibration, and thermal cycling. Our testing capabilities include hipot, continuity, and functional verification. Waterproof assemblies and shielded cables protect sensitive automotive electronics.
Our 48-hour prototype service accelerates automotive development programs with rapid iteration. View our IATF 16949 certification for quality assurance details. Contact us for automotive wire harness quotes and PPAP support for your vehicle platform.
Automotive Wire Harness FAQ
We are IATF 16949 certified, which is the international standard for automotive quality management systems. We also maintain IPC/WHMA-A-620 workmanship standards and our products are UL listed and RoHS compliant.
Yes, we specialize in high-voltage wire harnesses for EV applications including battery pack interconnects, charging systems, and power distribution. Our harnesses support voltages up to 1000V DC with appropriate insulation and shielding.
Standard automotive prototypes can be delivered in 5-7 business days. For simpler designs, we offer 48-hour expedited service from our China facility. Production orders typically ship within 2-4 weeks depending on volume.
Yes, we work with multiple Tier 1 and Tier 2 automotive suppliers globally. Our dual-factory strategy (China for rapid prototyping, Philippines for US market production) provides flexibility and cost advantages for automotive supply chains.
Related Products & Services
High Voltage Harness
EV battery and charging systems
ProductsSensor Wire Harness
Automotive sensor cables
CertificationsIATF 16949
Automotive quality certification
IndustriesEV & New Energy
Electric vehicle solutions
CapabilitiesQuality Testing
Comprehensive testing services
ServicesPrototyping
Rapid prototype development
Start Your Automotive Wire Harness Project
From prototype to production, we're ready to support your automotive wiring needs. Contact us for a detailed quote.