Quality Control
Comprehensive quality management system ensuring consistent wire harness quality. ISO 9001 certified with IPC-A-620 workmanship standards.
Quality System Elements
Key components of our quality management system.
Quality Management System
ISO 9001 certified quality management system with documented procedures
Workmanship Standards
IPC-A-620 trained staff for consistent assembly quality
Inspection Processes
In-process and final inspection at defined quality gates
Documentation
Complete traceability and quality documentation
Continuous Improvement
Regular quality reviews and corrective action processes
Trained Personnel
Qualified operators and inspectors with ongoing training
Certifications & Standards
Industry certifications and standards we maintain.
ISO 9001:2015
Quality Management System certification
IATF 16949
Automotive quality management (available)
ISO 13485
Medical device quality management (available)
IPC-A-620
Wire harness workmanship standard
UL Approved
UL recognized manufacturing
RoHS/REACH
Environmental compliance
Multi-Stage Quality Gates
Quality is verified at multiple stages throughout production. This catches issues early and ensures only conforming products reach final inspection.
Incoming
Material verification and inspection
In-Process
Assembly verification at key steps
Testing
100% electrical testing
Final
Visual inspection and packaging verification
Consistent Quality
Our quality system is designed to deliver consistent results. Documented procedures, trained personnel, and systematic verification ensure every harness meets specifications.
- Documented work instructions
- Calibrated measurement equipment
- Statistical process control
- Regular management reviews
- Customer feedback integration
- Supplier quality management
- Corrective action process
- Continuous improvement focus
Quality Documentation
We provide complete quality documentation to support your quality requirements.
- Certificate of Conformance
- Test reports and data
- First Article Inspection
- Material certifications
- Traceability records
Wire Harness Quality Control and Management Systems
As a quality-focused wire harness manufacturer, OurPCB maintains comprehensive quality management systems for wire harness and cable assembly production. Our ISO 9001 certified quality system ensures consistent results through documented procedures, trained personnel, and systematic verification.
IPC-A-620 trained operators and inspectors apply industry workmanship standards to every harness. IATF 16949 automotive quality management meets automotive industry requirements. ISO 13485 medical device quality system supports medical device manufacturing.
Multi-stage inspection catches issues early in production. Incoming material inspection verifies components before use. In-process inspection at key assembly steps confirms correct workmanship. 100% electrical testing including continuity and hipot verifies every connection. Final visual inspection ensures appearance and packaging meet specifications.
Pull force testing verifies crimp quality. Environmental testing validates durability for aerospace and marine applications. Statistical process control monitors production trends for continuous improvement.
Complete traceability documentation supports customer quality requirements. Certificates of Conformance, test reports, and material certifications are provided as specified. Our 8D corrective action process addresses quality issues with root cause analysis and verified solutions. Contact our quality team to discuss your quality requirements.
Quality FAQ
We maintain ISO 9001:2015 certification for our quality management system. Our facilities are also certified to IATF 16949 (automotive) and ISO 13485 (medical) standards. Staff is trained to IPC-A-620 workmanship standards for wire harness assembly.
We use a multi-stage inspection process: incoming material inspection, in-process verification at key assembly steps, 100% electrical testing, and final visual inspection. Inspection criteria are documented and inspectors are trained to IPC-A-620 or customer-specified standards.
We use a formal corrective action process (8D methodology) to address quality issues. This includes immediate containment, root cause analysis, corrective action implementation, and effectiveness verification. We share corrective action reports with customers as requested.
Yes, we provide various quality documentation including Certificates of Conformance, test reports, First Article Inspection reports, material certifications, and traceability records. Documentation requirements are specified in the quote and order process.
Quality You Can Rely On
ISO 9001 certified manufacturing with IPC-A-620 workmanship standards. Let us show you what quality-focused manufacturing looks like.