Data Wire Harness
Professional data wire harness manufacturing for communication and networking applications. CAN bus, Ethernet, USB, and industrial data cables with proper shielding and signal integrity.
Data Harness Applications
Data connectivity for every application.
CAN Bus Networks
Automotive and industrial CAN, CAN-FD, and CAN-XL connections
Ethernet Systems
Industrial Ethernet, automotive Ethernet, and networking
USB Connections
USB 2.0, USB 3.0, and USB-C data interfaces
Serial Communications
RS-232, RS-485, and industrial serial connections
RF & Wireless
Antenna feeds, GPS connections, and RF cable assemblies
Vehicle Networks
LIN, FlexRay, MOST, and automotive data buses
Data Harness Features
Essential capabilities for data applications.
Impedance Matching
Controlled impedance cables for reliable high-speed data transmission
EMI Shielding
Proper shielding to prevent interference in noisy environments
Twisted Pair Construction
Balanced pairs for noise rejection in differential signaling
Industrial Connectors
Robust connectors rated for harsh industrial environments
Data Harness Specifications
Signal Integrity
Our data harness manufacturing focuses on maintaining signal integrity through proper cable construction, shielding, and termination. We understand the requirements of high-speed data transmission.
- Controlled impedance cables
- Proper shield termination
- Certified test equipment
- Protocol-specific testing
Professional Data Wire Harness Manufacturing
OurPCB manufactures data wire harnesses for communication and networking applications. From CAN bus networks to industrial Ethernet, we build data cables that maintain signal integrity in demanding environments.
Our shielded harnesses use proper foil and braid shielding with correct termination to prevent electromagnetic interference. For automotive applications, we manufacture CAN bus and automotive Ethernet harnesses meeting OEM specifications.
Our Ethernet cable assemblies support industrial protocols including PROFINET and EtherNet/IP. We also manufacture USB cables and coaxial assemblies for RF data applications.
For industrial automation and robotics applications, our data harnesses feature industrial M12 connectors and appropriate environmental protection. Contact us to discuss your data communication requirements.
From the Case Bank
A European heavy-duty truck program required quoting for a long-lifecycle wire harness with grommets.
The initial RFQ contained drawing quality issues, forcing the customer to cancel the first quote and re-issue the RFQ with updated specifications, which compressed the quoting timeline and required rapid engineering re-evaluation.
Quickly adapted to the re-issued RFQ, re-evaluating the bill of materials and manufacturing process based on the corrected technical data package to ensure accurate costing for the long-term program.
Successfully re-quoted the project with accurate technical data, aligning with the customer's extended production timeline.
- SOP 2029
- EOP 2035
- 6-year production lifecycle
- 1 re-issued RFQ due to drawing errors
Data Harness FAQ
We manufacture data harnesses for all common protocols including CAN bus (CAN 2.0, CAN-FD, CAN-XL), Ethernet (10/100/1000Base-T, automotive), USB (2.0, 3.0, 3.1, USB-C), serial (RS-232, RS-422, RS-485), and automotive networks (LIN, FlexRay, MOST).
We use controlled impedance cables, proper shielding, and twisted pair construction for data harnesses. Our manufacturing process maintains consistent twist rates, shielding coverage, and termination quality to preserve signal integrity at high data rates.
Yes, we manufacture CAN bus harnesses for automotive applications using the appropriate twisted pair wire, termination resistors where required, and automotive-grade connectors. Our harnesses support CAN 2.0, CAN-FD, and the newer CAN-XL standard.
We make industrial Ethernet cable assemblies with M12 D-coded and X-coded connectors, appropriate shielding, and industrial-rated jackets. Our assemblies support standard Ethernet as well as industrial protocols like PROFINET, EtherNet/IP, and EtherCAT.
Need Data Wire Harnesses?
From CAN bus to Ethernet, we manufacture data harnesses with proper shielding and signal integrity for reliable communications.