Automotive wire harness assemblies ready for inspection
ISO 9001 · IATF 16949 · ISO 13485 · IPC/WHMA-A-620 operators

Automotive Wire Harness Manufacturer

Custom automotive wiring, ECU harnesses, sensor cables and EV high-voltage assemblies for OEM and Tier supplier programs. Upload a drawing or BOM for DFM review, PPAP support and a quote in 24 hours.

100% continuity, hi-pot and inspection
No MOQ for prototypes and validation builds
PPAP and lot traceability available
IPC/WHMA-A-620 certified operators

Get Free Quote

Response within 24 hours

Drag & drop files here

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Select Files

Supported: PDF, DXF, Gerber, ZIP, RAR, JPG, PNG, DOC, STEP, DWG (Max 10MB each)

No MOQ required. Free DFM review included.

Attachments are optional. A requirement summary is enough to start.

IATF 16949
Automotive Certified
ISO 9001
Quality System
48h
Prototype Time
1000V
Max Voltage
System Coverage

Automotive Applications

Comprehensive wire harness solutions for all automotive systems and components.

Engine Management

ECU wire harnesses, sensor cables, fuel injection systems

EV Battery Systems

High-voltage battery harnesses, BMS cables, charging systems

Sensor & Control

Temperature, pressure, position, and speed sensor cables

Infotainment

Display cables, speaker harnesses, USB/AUX connections

HVAC Systems

Climate control wiring, blower motor cables, actuator harnesses

Lighting Systems

Headlight, taillight, interior LED, and signal light harnesses

RFQ Process

How the automotive harness quote works

A short, engineering-led path from files to sample approval.

Step 1

Upload drawing or BOM

Send a schematic, wire list, connector list, photos or a sample.

Step 2

Automotive DFM review

We check routing, connector availability, crimp specs, sealing and test coverage.

Step 3

Quote in 24 hours

You receive pricing, lead time, PPAP notes and open engineering questions.

Step 4

Sample to production

Prototype, pilot and scheduled releases can run from the controlled BOM.

Product Categories

Automotive Wire Harness Products

Browse our range of automotive wire harness solutions.

Why Choose Us

Automotive Wire Harness Expertise

We understand the demanding requirements of the automotive industry. Our IATF 16949 certified facilities deliver wire harnesses that meet the highest standards for quality, reliability, and traceability.

  • IATF 16949 certified quality management
  • PPAP documentation and support
  • 100% electrical testing and inspection
  • Full traceability and lot control
  • Global OEM connector support
  • High-voltage EV capabilities
  • Environmental testing (thermal, vibration)
  • Rapid prototyping for development programs
Automotive Wire Harness Manufacturing
EV & Electric Mobility

High-Voltage EV Wire Harness Solutions

Specialized in high-voltage battery pack harnesses, charging systems, and power distribution for electric vehicles. Our solutions support the growing EV market with reliable, safe, and efficient wiring systems.

Learn More About HV Harnesses
1000V DC
Maximum Voltage
IP67
Water Protection
-40°C
Min Operating Temp
+125°C
Max Operating Temp

IATF 16949 Certified Automotive Wire Harness Manufacturing

As an IATF 16949 certified automotive wire harness manufacturer, OurPCB delivers complete wiring solutions for vehicle electrical systems. Our wire harness expertise covers ECU harnesses, sensor cables, infotainment systems, and high-voltage EV battery harnesses supporting up to 1000V DC for electric mobility.

Modern vehicles contain complex electrical architectures requiring precise engine harnesses, dashboard wiring, and door harness assemblies. We supply Tier 1 and Tier 2 automotive suppliers with PPAP documentation, 100% electrical testing, and full lot traceability required for OEM production.

Electric vehicle growth demands specialized EV and new energy wire harness capabilities. Our battery wire harnesses support BMS connections, charging systems, and power distribution with proper shielding and IP67 protection. FAKRA and Mini FAKRA connectors serve antenna and camera applications.

Environmental testing validates harness performance across temperature extremes (-40°C to +125°C), vibration, and thermal cycling. Our testing capabilities include hipot, continuity, and functional verification. Waterproof assemblies and shielded cables protect sensitive automotive electronics.

Our 48-hour prototype service accelerates automotive development programs with rapid iteration. View our IATF 16949 certification for quality assurance details. Contact us for automotive wire harness quotes and PPAP support for your vehicle platform.

Common Questions

Automotive Wire Harness FAQ

Automotive programs can be supported under IATF 16949 and ISO 9001 quality systems. The group also holds ISO 13485, and harness assembly workmanship is supported by IPC/WHMA-A-620 certified operators.

Yes, we specialize in high-voltage wire harnesses for EV applications including battery pack interconnects, charging systems, and power distribution. Our harnesses support voltages up to 1000V DC with appropriate insulation and shielding.

Standard automotive prototypes can be delivered in 5-7 business days. For simpler designs, we offer 48-hour expedited service from our China facility. Production orders typically ship within 2-4 weeks depending on volume.

Yes, we work with multiple Tier 1 and Tier 2 automotive suppliers globally. Our dual-factory strategy (China for rapid prototyping, Philippines for US market production) provides flexibility and cost advantages for automotive supply chains.

Start Your Automotive Wire Harness Project

From prototype to production, we're ready to support your automotive wiring needs. Contact us for a detailed quote.