IPC/WHMA-A-620 Class 3 · IATF 16949 · ISO 13485
Custom Cable Assembly ManufacturerSignal · power · RF · medical · industrial · 48-hour prototypes
From a single USB cable to 100,000 medical sensor harnesses — your custom cable assembly stays inside one IPC/WHMA-A-620 Class 3 line, tested 100%, documented to PPAP Level 3.
Free DFM review · No obligation · Engineering responds in 24 hours
Send us 4 things — quote back in 24h
Engineering review · DFM notes same day where possible
- Drawing, schematic or wire list (PDF / DWG / step)
- BOM with connectors + wire gauge (or physical sample)
- Target quantity (prototype, pilot batch, or annual)
- Required certifications: IATF 16949 / ISO 13485 / UL / IPC Class
In-house capabilities
Engineering-to-shipping under one roof
DFM, prototyping, PPAP, 100% electrical test — no subcontracted assembly, no black-box outsourcing. Your program stays inside the same IPC/WHMA-A-620 Class 3 lines.
Signal & data cables
USB-C / USB 3.0 / Type-C / Ethernet / LVDS / MIPI camera / coaxial. Shielded, impedance-controlled when needed.
Power cables
DC splitter, custom DC, motor cables, AWG 30–4/0 with custom crimps and overmolded splices.
Overmolding
Custom overmolded connector strain relief and IP67/IP68 sealing for harsh-environment assemblies.
100% electrical test
Cirris and DIT-MCO test fixtures, full continuity / hi-pot / insulation resistance on every cable.
PPAP & FAI documentation
Full PPAP (Level 3) on automotive programs, FAI on every NPI build, full traceability to spool lot.
Prototype to mass production
48-hour prototype, 1–5-week production lead time, no MOQ — same line, same operators.
Real programs · anonymized
Sample of who we ship to today
Customer names protected under NDA. PPAP / FAI sample packages available for procurement review on request.
Medical Imaging (US)
ISO 13485 cleanroom builds of MIPI camera + LVDS sensor assemblies. FAI + DHR on every lot. 18-month program — no customer-reported field failures recorded in our warranty data.
Industrial Vision (DE)
M12-terminated industrial Ethernet cable assemblies for machine-vision systems. 5-million-cycle drag-chain life rating verified per IEC 60332.
Consumer Audio OEM (KR)
Custom Type-C to 3.5mm cable assembly with overmolded connector. 6,000 units/month on a 3-week production cycle since 2023.
RF Test Equipment (US)
Phase-matched I-PEX → SMA coax pairs for VNA calibration kits. Per-pair S-parameter report shipped with every assembly. 14-month program, zero phase-drift failures reported.
Automotive Telematics (CN)
FAKRA + GNSS coax assemblies for OEM connected-car platform. IATF 16949 PPAP Level 3 sign-off on each revision. 24K units/month steady-state since 2024 program ramp.
Certifications
Certifications procurement actually wants to see
Audit reports, PPAP packages and certification certificates available under NDA before you place a PO.
Industries served
Trusted across regulated industries
Each industry team is staffed with engineers who've worked inside it — automotive PMs from Tier-1 OEMs, medical engineers with ISO 13485 design controls experience.
Medical Imaging
- OEMs build endoscope and imaging-array cables under our ISO 13485 cleanroom controls
- MIPI / LVDS / coax sensor cables with cosmetic Class A finish for visible patient-side runs
- DHR + lot traceability for FDA 21 CFR 820 / EU MDR programs
Industrial Automation
- Machine-vision and packaging OEMs run our M12 Ethernet cables to 5-million drag-chain cycles in 3-shift operation
- Continuous-flex jacket materials qualified per IEC 60332 flame test
- Servo / encoder / safety relay cables with PROFINET / EtherCAT compliance
Consumer Electronics
- Audio and smart-home OEMs ship 6,000+ Type-C cables/month with overmolded strain relief
- USB-IF cert-ready USB 3.0 / Lightning assemblies for retail packaging
- Cosmetic Class A inspection on every visible-surface cable before ship
RF / Test & Measurement
- VNA and network-analyzer integrators receive phase-matched coax pairs with per-pair S-parameter reports
- SMA / TNC / N-type / I-PEX impedance-controlled 50Ω / 75Ω assemblies
- Insertion loss + return loss verified on Keysight / R&S VNA before ship
Why OEMs choose us
17 years building for engineers who don't accept “close enough”
- Engineer-to-engineer. Every quote routes through a cable engineer, not a sales rep. DFM feedback comes from someone who's actually built the variant.
- No black-box assembly. Your cable stays inside our IPC/WHMA-A-620 Class 3 lines — we don't farm out assembly. Every operator certified to A-620 Class 3.
- Real impedance + insulation testing. Cirris CR / DIT-MCO 100% electrical test, plus impedance + insulation resistance per spec on signal cables.
- Cosmetic + functional QA. Visible-surface cables include cosmetic Class A inspection in addition to electrical test — important on consumer / medical visible cables.
Real numbers
Free DFM review · No MOQ
Get a quote
Send a drawing, BOM or sample — get a quote in 24 hours
A drawing or BOM is enough. We'll ask for missing details later. Engineering reviews every inquiry — DFM notes back same day where possible.
Request a Quote
Fill out the form below and our engineering team will respond within 24 hours.
FAQ
Common questions before placing your first order
What types of custom cable assembly do you build?
Signal and data (USB-C, USB 3.0, Type-C, Ethernet, LVDS, MIPI, coax), power (DC splitter, motor, custom DC, AWG 30–4/0), RF (SMA, TNC, N-type, I-PEX, micro coax), medical sensor and patient-contact cables, M12/M8 industrial Ethernet, automotive FAKRA/Deutsch and high-voltage EV cable assemblies.
Is there a minimum order quantity?
No. We accept single-unit prototypes and run pilot batches of 10–50 cables while you validate the design. Production runs scale from a few hundred to 100,000+ per month on the same line.
How is electrical test performed?
Every cable runs through Cirris CR or DIT-MCO fixtures with full continuity, hi-pot (typically 500–1500V depending on spec) and insulation resistance. RF cables get insertion loss + return loss verification on VNA where required.
Can you handle impedance-controlled coax?
Yes. We build phase-matched coax pairs and impedance-controlled coax (50Ω / 75Ω) with SMA, TNC, N-type, I-PEX and Rosenberger connectors. VNA verification + S-parameter report available on request.
Do you provide PPAP documentation?
Yes. Full PPAP Level 3 packages on automotive programs by default. FAI on every NPI build. Audit reports and certifications available under NDA before PO.
Where is the cable assembly manufactured?
Engineering and DFM in the US and EU; manufacturing across IATF 16949 lines in China and the Philippines (Cavite). After-sales support in Melbourne (AU/NZ) and Seaford VIC.
Ready to talk to engineers who read your drawing before quoting?
Free DFM review · 24-hour response · No obligation. Upload your BOM or schematic and engineering responds with real notes — not templated email.
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