Extreme-Duty Solutions

Mining Wire Harness

Wire harness and cable assemblies for mining equipment. Built to survive the harshest conditions in surface and underground mining operations.

Extreme
Duty
IP69K
Sealed
-50°C
to +150°C
Oil
Resistant
Heavy Equipment

Mining Applications

Wire harness solutions for mining machinery and equipment.

Haul Trucks

Engine, transmission, hydraulic, and electrical systems

Excavators & Shovels

Hydraulic controls, sensors, cab wiring, motors

Drilling Equipment

Drill controls, sensors, power distribution

Conveyors & Processing

Motor cables, sensors, control systems

Safety Systems

Proximity detection, collision avoidance, emergency stops

Communications

Radio, tracking, fleet management, automation

Mining Wire Harness Manufacturing
Mining Expertise

Built for the Toughest Conditions

Mining equipment operates in some of the most demanding environments on earth. Our harnesses are built with extreme-duty materials and construction to survive rock impacts, mud, water, chemicals, and temperature extremes.

  • Extreme-duty construction
  • IP69K sealed connectors
  • Chemical/oil resistant
  • Abrasion-resistant jacketing
  • Extended temperature range
  • High-flex for moving parts
  • EMI shielding available
  • Mining-specific connectors
Request Mining Quote
Technical Specifications

Mining Capabilities

Our capabilities for mining equipment wire harness manufacturing.

Protection Rating
IP67/IP69K sealed
Temperature Range
-50°C to +150°C
Connector Types
Deutsch HD, industrial, specialty
Wire Types
Heavy-wall, cross-linked, XLPE
Jacketing
Oil/chemical/abrasion resistant
Standards
Mining safety, MSHA considerations

Mining-Grade Durability

Mining operations run 24/7 and equipment failures are costly. Our harnesses are built to maximize uptime with extreme durability and reliability.

Impact Resistant

Survives rock and debris

Chemical Resistant

Withstands fluids and chemicals

Abrasion Resistant

Heavy-wall jacketing

Temperature Extreme

Arctic to desert operation

Mining Wire Harness Manufacturing for Heavy Equipment

As a specialized mining wire harness manufacturer, OurPCB delivers extreme-duty cable assemblies for haul trucks, excavators, drills, and underground mining machinery. Our wire harness expertise covers heavy-duty harnesses with IP69K sealing, abrasion-resistant jacketing, and chemical-resistant materials for the harshest mining environments worldwide.

Haul truck harnesses connect engine systems, transmissions, hydraulics, and operator controls in vehicles operating 24/7. Deutsch HD connectors provide rugged, sealed connections that survive rock impacts and pressure washing. Sensor harnesses monitor equipment health and payload systems.

Excavator and shovel cables handle hydraulic controls, swing motors, and cab systems with continuous vibration and extreme loads. High-temperature cables serve engine compartments. Waterproof assemblies protect against mud, water, and mining slurries.

Underground mining harnesses may require flame-resistant materials and intrinsic safety considerations. Drilling equipment cables connect controls, sensors, and power distribution for surface and underground operations. Our construction heavy equipment experience extends to mining machinery applications.

Safety systems including proximity detection, collision avoidance, and emergency stops rely on reliable cable connections. Fleet management and automation cables support modern mining technology. Contact us for mining wire harness quotes for your surface or underground equipment platforms.

Common Questions

Mining FAQ

Mining harnesses face extreme conditions - heavy vibration, rock impacts, water and mud exposure, oil/hydraulic fluid, and extreme temperatures. We use extra-heavy-duty construction, abrasion-resistant materials, and sealed connectors rated for mining environments.

We manufacture harnesses for both surface and underground mining equipment. Underground applications may require specific considerations for flame resistance, intrinsic safety, and other mining regulations depending on the equipment type.

Mining equipment typically uses Deutsch HD (heavy-duty) series, industrial circular connectors, and OEM-specific connectors designed for extreme conditions. We work with the connector types specified by equipment manufacturers.

We work with mining equipment manufacturers globally on harness solutions from prototype through production. Our dual-factory model provides flexibility for development and volume production.

Need Mining Equipment Wire Harness Solutions?

Extreme-duty harnesses for haul trucks, excavators, drills, and mining machinery built to survive the harshest conditions.